Double-head Weighing Filling Machine, Two Filling Heads with a Cap, Suitable for Chemical, Paint, Coating, 2

Double-Head Weighing Filling Machine for Chemical, Paint, and Coating

Overview

The Double-Head Weighing Filling Machine is a high-efficiency, precision-driven solution designed for fast, accurate filling of chemicals, paints, coatings, and other viscous or hazardous liquids into containers. With two independent filling heads and automated capping, this machine is ideal for medium to high-volume production while ensuring safety, accuracy, and versatility.

Key Features

1. Dual-Head Efficiency

• Two Independent Filling Heads: Simultaneously fill 2 containers (e.g., 5-gallon pails) at speeds of 600–800 containers/hour (depending on viscosity and configuration).
• Parallel Operation: Reduces cycle time and increases productivity compared to single-head machines.

2. Precision Weighing & Filling

• High-Accuracy Load Cells: ±0.1%~0.2% accuracy ensures consistent batch weights.
• Weight-Based Control: Real-time monitoring and adjustment during filling for exact volumes.
• Adjustable Flow Rates: Customizable pump speeds (10–60 L/min) for thin to high-viscosity products.

3. Automated Capping System

• Integrated Capping Heads: Simultaneously applies screw-caps, press-on lids, or tamper-evident seals.
• Torque Control: Programmable tightening force to ensure leak-proof closures.
• Cap Feeder Integration: Optional automatic cap feeding and orientation for seamless operation.

4. Safety & Compliance

• ATEX/IECEx Certification: Safe for Zone 1/21 hazardous areas (ATEX Category 2/3).
• Static Earthing System: Automated grounding of containers and nozzles to prevent static sparks.
• Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.

5. Corrosion Resistance & Durability

• Stainless Steel Construction: 304/316L stainless steel for compatibility with corrosive chemicals.
• Chemical-Resistant Hoses & Seals: EPDM, Viton, or PTFE materials to withstand harsh environments.
• CIP (Clean-In-Place): Optional self-cleaning system for easy maintenance and hygiene.

6. User-Friendly Operation

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
• Recipe Storage: Save up to 200+ product profiles for different formulations or container sizes.
• Remote Access: IoT-enabled data logging for predictive maintenance and compliance reporting.

7. Customization Options

• Viscosity Handling: Heated filling nozzles or jacketed pipes for high-viscosity products like paint or coatings.
• Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.
• Labeling/Coding: Optional automated batch numbering, expiration dates, or barcode printing.

8. Multi-Product Compatibility

• Quick Changeover: Tool-free nozzle swaps and programmable recipes for flexibility in production.

Applications

• Chemicals: Acids, bases, solvents, adhesives, and industrial chemicals.
• Paints & Coatings: Water-based, solvent-based, or high-viscosity coatings.
• Other Applications: Lubricants, oils, food-grade syrups, and pharmaceutical liquids.

Optional Upgrades

• Vision Inspection: Cameras to verify fill levels, cap alignment, or label placement.
• Multi-Nozzle Expansion: Add up to 4 nozzles for even higher throughput.
• Environmental Control: Enclosed cabinet with HEPA filtration for dusty or fume-generating products.

Benefits

1. Doubled Productivity: Two filling heads reduce cycle time and increase output.
2. Precision & Consistency: Weight-based filling ensures accurate batch weights every time.
3. Safety Compliance: ATEX certification and static earthing for hazardous environments.
4. Corrosion Resistance: Stainless steel and chemical-resistant components for longevity.
5. Versatility: Suitable for chemicals, paints, coatings, and more with customizable features.
6. Scalability: Multi-nozzle options and integration capabilities for future expansion.

Why Choose This Machine?

This Double-Head Weighing Filling Machine is engineered for speed, accuracy, and safety in industrial settings. Its dual-head design, automated capping, and corrosion-resistant materials make it ideal for handling chemicals, paints, and coatings, ensuring compliance with safety standards and maximizing operational efficiency.

Ready to optimize your liquid filling process? Contact us for a tailored quote, demo, or site assessment!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com