5 Gallon Filling Machine,suitable for Chemical, Paint, Coating in Pail 2

5-Gallon Filling Machine for Chemical, Paint, and Coating in Pails

Overview

The 5-Gallon Filling Machine is a robust, high-efficiency system designed for precise filling of chemicals, paints, coatings, and other viscous or hazardous liquids into 5-gallon pails. It combines accuracy, safety, and corrosion resistance to meet industrial standards for handling aggressive or flammable products.

Key Features

1. High Accuracy & Efficiency

• Filling Speed: Up to 300–400 pails/hour (depending on viscosity and configuration).
• Weight-Based Filling: High-precision load cells (±0.1%~0.2% accuracy) ensure consistent batch weights.
• Flow Control: Adjustable pump speeds (10–60 L/min) for thin to high-viscosity liquids.

2. Automated Capping & Sealing

• Integrated Capping Head: Handles screw-cap, press-on, or tamper-evident caps with torque control.
• Cap Feeder System: Automatic cap feeding and orientation for seamless integration.
• Sealing Verification: Sensors confirm proper cap tightening to prevent leaks or contamination.

3. Safety & Compliance

• ATEX/IECEx Certification: Safe for Zone 1/21 hazardous areas (ATEX Category 2/3).
• Static Earthing System: Automated grounding of containers and nozzles to prevent static sparks.
• Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.

4. Durability & Corrosion Resistance

• Stainless Steel Construction: 304/316L stainless steel for compatibility with corrosive chemicals.
• Chemical-Resistant Hoses & Seals: EPDM, Viton, or PTFE materials to withstand harsh chemicals.
• CIP (Clean-In-Place): Optional self-cleaning system for hygiene and maintenance.

5. User-Friendly Operation

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
• Recipe Storage: Save up to 100+ product profiles for different formulations or container sizes.
• Remote Access: IoT-enabled data logging for predictive maintenance and compliance reporting.

6. Customization Options

• Viscosity Handling: Heated filling nozzles or jacketed pipes for high-viscosity products like paint or coatings.
• Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.
• Labeling/Coding: Optional automated batch numbering, expiration dates, or barcode printing.

7. Multi-Product Compatibility

• Quick Changeover: Tool-free nozzle swaps and programmable recipes for flexibility in production.

Applications

• Chemicals: Acids, bases, solvents, adhesives, and industrial chemicals.
• Paints & Coatings: Water-based, solvent-based, or high-viscosity coatings.
• Other Applications: Lubricants, oils, food-grade syrups, and pharmaceutical liquids.

Optional Upgrades

• Vision Inspection: Cameras to verify fill levels, cap alignment, or label placement.
• Multi-Nozzle Configuration: Add up to 4 nozzles for higher throughput.
• Environmental Control: Enclosed cabinet with HEPA filtration for dusty or fume-generating products.

Benefits

1. Precision & Consistency: Weight-based filling ensures accurate batch weights every time.
2. Safety Compliance: ATEX certification and static earthing for hazardous environments.
3. Corrosion Resistance: Stainless steel and chemical-resistant components for longevity.
4. Scalability: Multi-nozzle options and integration capabilities for future expansion.
5. Versatility: Suitable for chemicals, paints, coatings, and more with customizable features.

Why Choose This Machine?

This 5-Gallon Filling Machine is engineered for speed, accuracy, and safety in industrial settings. Its high-throughput design, automated capping, and corrosion-resistant materials make it ideal for handling chemicals, paints, and coatings, ensuring compliance with safety standards and maximizing operational efficiency.

Ready to optimize your liquid filling process? Contact us for a tailored quote, demo, or site assessment!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com