High Efficiency Filling Machine for Liquid Fertilizer in Pail With Capping 2
High Efficiency Filling Machine for Liquid Fertilizer in Pail with Capping
Overview
The High Efficiency Liquid Fertilizer Filling Machine is a fully automated system designed for precise, fast, and hygienic filling of liquid fertilizers into pails, followed by automated capping. It combines high-speed operation, corrosion-resistant materials, and ATEX safety certification (for hazardous environments) to meet the demands of agricultural and industrial fertilizer production.
Key Features
1. High Throughput & Efficiency
- Filling Speed: Up to 600 pails/hour (depending on viscosity and container size).
- Servo-Driven Filling Nozzle: Precision control for accurate fill levels and minimal spillage.
- Multi-Nozzle Options: Configurable with 2, 4, or 8 nozzles for higher capacity.
2. Accurate Filling Technology
- Weight-Based Filling: High-precision load cells (±0.1%~0.2% accuracy) ensure consistent batch weights.
- Flow Rate Control: Adjustable pump speeds (10–120 L/min) for liquids ranging from thin to moderately viscous.
- Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.
3. Automated Capping System
- Integrated Capping Head: Screw-cap or press-on cap handling with torque control for secure sealing.
- Cap Feeder: Automatic cap feeding and orientation for seamless integration.
- Cap Tightening Verification: Sensors confirm proper cap closure to avoid leaks or contamination.
4. Safety & Compliance
- ATEX/IECEx Certification: Safe for Zone 1/21 hazardous areas (ATEX Category 2/3).
- Static Earthing System: Automated grounding of containers and nozzles to prevent static sparks.
- Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.
5. Durability & Corrosion Resistance
- Stainless Steel Construction: 304/316L stainless steel for compatibility with corrosive liquids.
- Chemical-Resistant Hoses & Seals: EPDM, Viton, or PTFE materials to withstand fertilizers and chemicals.
- CIP (Clean-In-Place): Optional self-cleaning system for hygiene and maintenance.
6. User-Friendly Operation
- Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
- Recipe Storage: Save up to 100+ product profiles for different fertilizer formulations.
- Remote Access: IoT-enabled data logging for predictive maintenance and compliance reporting.
7. Customization Options
- Viscosity Handling: Heated filling nozzles or jacketed pipes for high-viscosity products.
- Labeling/Coding: Optional automated batch numbering, expiration dates, or barcode printing.
- Integration: Compatible with upstream mixing systems, conveyors, or palletizing lines.
Applications
- Liquid Fertilizers: Nitrogen, phosphorus, potassium (NPK) blends, organic fertilizers, and micronutrient solutions.
- Other Applications: Water treatment chemicals, agrochemicals, and industrial liquids.
Optional Upgrades
- Vision Inspection: Cameras to verify fill levels, cap alignment, or label placement.
- Multi-Product Capability: Quick changeover for different formulations or container sizes.
- Nitrogen Purge System: Inert gas purging to prevent foaming or oxidation.
Benefits
- High Efficiency: Fast filling and capping reduce labor costs and increase productivity.
- Precision & Consistency: Weight-based filling ensures accurate batch weights every time.
- Safety Compliance: ATEX certification and static earthing for hazardous environments.
- Corrosion Resistance: Stainless steel and chemical-resistant components for longevity.
- Scalability: Multi-nozzle options and integration capabilities for future expansion.
Why Choose This Machine?
This Liquid Fertilizer Filling Machine is engineered for speed, accuracy, and safety in demanding agricultural and industrial settings. Its high-throughput design, automated capping, and corrosion-resistant materials make it ideal for liquid fertilizer production, ensuring compliance with safety standards and maximizing operational efficiency.
Ready to optimize your liquid fertilizer packaging line? Contact us for a tailored quote, demo, or site assessment!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
