Auto Ex-Proof 25 Liter Pail Filling Machine for Lubricating Oil Coatings 3

Auto Ex-Proof 25 Liter Pail Filling Machine for Lubricating Oil & Coatings

Overview

The Auto Ex-Proof 25 Liter Pail Filling Machine is a ATEX/IECEx-certified system designed for safe and precise filling of flammable or hazardous liquids like lubricating oils, coatings, adhesives, and solvents into 25-liter pails. It combines explosion-proof technology, high-accuracy weighing, and automated controls to ensure reliability, safety, and efficiency in hazardous environments (Zone 1/21).

Key Features

1. Safety & Compliance

• ATEX/IECEx Certification: Safe for Zone 1/21 hazardous areas (ATEX Category 2/3).
• Ex-Proof Components: Intrinsically safe motors, sensors, and electrical systems.
• Static Earthing System: Automated grounding of containers and nozzles to prevent static sparks.
• Drip Tray & Containment: Stainless steel spill containment with emergency stop buttons.

2. Precision Filling

• High-Accuracy Load Cells: ±0.1%~0.2% accuracy for consistent batch weights.
• Tare Weight Calibration: Automatically accounts for container weight before filling.
• Adjustable Flow Rates: Variable speed pump (10–80 L/min) for oils, coatings, and viscous liquids.

3. Viscosity Handling

• Heated Options (Optional): Jacketed pipes or drum heaters for high-viscosity products (e.g., heavy oils, coatings).
• Servo-Driven Nozzle: Precision positioning for accurate filling into pails or drums.

4. Advanced Automation

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and diagnostics.
• Nitrogen Purge (Optional): Inert gas purging to prevent foaming or oxidation during filling.
• Remote Access: IoT-enabled data logging for predictive maintenance and compliance reporting.

5. Durability & Hygiene

• Stainless Steel Construction: 304/316L stainless steel for corrosion resistance and easy cleaning.
• CIP (Clean-In-Place): Optional self-cleaning system for hygiene and maintenance.
• Chemical Resistance: Materials resistant to solvents, oils, and aggressive chemicals.

6. Customization & Flexibility

• Multi-Product Capability: Quick changeover for different liquids or container sizes (e.g., 5L, 20L, or 25L pails).
• Integration Options: Compatible with upstream mixing systems, capping machines, or conveyor lines.
• Labeling/Coding (Optional): Automated batch numbering, expiration dates, or barcode printing.

Applications

• Lubricating Oils: Engine oils, gear oils, and industrial lubricants.
• Coatings & Adhesives: Solvent-based, water-based, or high-viscosity coatings and sealants.
• Industrial Chemicals: Solvents, thinners, and specialty chemicals.

Optional Upgrades

• Vision Inspection: Cameras to verify fill levels, seal integrity, or label placement.
• Multi-Nozzle System: Simultaneous filling of multiple pails for higher throughput.
• Remote Monitoring: Real-time data analytics and remote troubleshooting.

Benefits

1. Safety Compliance: ATEX certification ensures safe operation in hazardous environments.
2. Precision & Consistency: Weight-based filling guarantees accurate batch weights.
3. Labor Efficiency: Full automation reduces manual intervention and operator risk.
4. Scalability: Modular design allows expansion to multi-nozzle or integrated lines.
5. Low Maintenance: Robust construction and CIP capability minimize downtime.

Why Choose This Machine?

This 25 Liter Pail Filling Machine is engineered for reliability, safety, and precision in demanding environments. Its ATEX compliance, high-viscosity handling, and customizable automation make it ideal for industries requiring strict accuracy, hazard mitigation, and scalability.

Ready to optimize your pail-filling process? Contact us for a tailored quote, demo, or site assessment!