Automatic Drum and IBC Tote Filling Machine | High-Precision Liquid Filling Equipment for Drums & Totes
Automatic Drum and IBC Tote Filling Machine: High-Precision Liquid Filling Equipment
Overview
The Automatic Drum and IBC Tote Filling Machine is a versatile, high-precision system designed for efficient and accurate filling of drums (20–200 liters) and IBC totes (1,000 liters). Ideal for chemicals, oils, pharmaceuticals, food, and industrial fluids, this machine combines advanced automation, robust construction, and user-friendly controls to maximize productivity while ensuring safety and compliance.
Key Features
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Dual-Mode Filling
- Drums: Handles standard 200L drums with automatic roll-in/roll-out conveyors.
- IBC Totes: Large-capacity filling with adjustable nozzles for precise dispensing into totes.
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High-Precision Technology
- Weight-Based Control: High-accuracy load cells ensure ±0.1% accuracy.
- Flow Rate Adjustment: Servo-controlled valves for thin to viscous liquids (customizable for foaming products).
- Drift-Free Cutoff: Prevents overfilling and dripping during nozzle retraction.
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Robust Construction
- Stainless Steel Frame: 316L stainless steel for corrosion resistance and longevity.
- Chemical-Resistant Hoses & Seals: Compatible with aggressive chemicals, acids, and solvents.
- ATEX/IECEx Certification: Safe for hazardous environments (Zone 1/21).
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User-Friendly Operation
- Touchscreen HMI: Intuitive interface for recipe management, batch tracking, and diagnostics.
- Pre-Set Recipes: Store up to 100 product profiles for quick selection and minimal setup time.
- Remote Access (Optional): Monitor and adjust parameters via Ethernet or Wi-Fi.
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Safety & Compliance
- Static Grounding System: Prevents static sparks during filling.
- Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or vapor buildup.
- Interlocked Safety Doors: Ensure operator safety during operation.
- Spill Tray & Containment: Catches leaks or drips for easy cleanup.
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Customizable Options
- Product-Specific Nozzles: For oils, high-viscosity fluids, or foaming products.
- Vacuum Purging: Minimizes product waste during nozzle purging cycles.
- Batch Tracking: Barcode/RFID scanners for traceability and inventory management.
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Advanced Automation
- Automated Lids/Caps (Optional): Integrated sealer for tamper-evident closures.
- Ethernet Connectivity: Seamless integration with MES/ERP systems for data logging.
- Self-Diagnostics: Alerts for maintenance, error codes, and performance monitoring.
Technical Specifications
- Filling Range: 2–200 liters (drums); 1,000 liters (IBC totes).
- Accuracy: ±0.1% of target weight.
- Materials: 316L stainless steel (optional Hastelloy for extreme corrosion resistance).
- Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).
- Certifications: ATEX/IECEx, CE, ISO, NSF (food/pharma models).
Applications
- Chemicals: Solvents, acids, bases, and specialty chemicals.
- Oils & Lubricants: Engine oil, gear oil, grease, and industrial lubricants.
- Food & Pharma (Optional): Edible oils, pharmaceutical syrups, and APIs.
- Industrial Fluids: Diesel, fuel additives, and water treatment chemicals.
- Cleaning Products: Detergents, disinfectants, and surfactants.
Operation Steps
- Load Container: Roll the drum or position the IBC tote under the filling nozzle.
- Select Recipe: Use the touchscreen to choose the product, fill volume, and flow rate.
- Automated Filling: The system lowers the nozzle, purges air, and fills to the target weight.
- Sealing & Verification: Nozzle retracts, and the system confirms weight/volume accuracy.
- Unload & Repeat: Conveyor rolls the filled drum away for sealing or labeling.
Benefits
- Versatility: Dual-mode filling for drums and IBC totes reduces equipment costs.
- Efficiency: High-speed filling with minimal downtime reduces labor costs and increases throughput.
- Reliability: Robust design and precision controls ensure consistent, accurate results.
- Safety: ATEX certification, static grounding, and interlocks minimize risk in hazardous environments.
- Scalability: Customizable for small batches or high-throughput production lines.
- Low Maintenance: Durable materials and self-diagnostics reduce operational costs.
Why Choose This System?
The Automatic Drum and IBC Tote Filling Machine delivers unmatched precision, efficiency, and reliability for demanding industrial applications. Its rugged construction, advanced automation, and compliance with international standards make it the ideal choice for businesses seeking to optimize their filling processes while ensuring safety and compliance.
Contact us today for a customized quote or demo!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
