Automatic Engine Oil Drum and IBC Tote Filling Machine Lubricant Oil Barrel Filler

The Automatic Engine Oil Drum and IBC Tote Filling Machine is a specialized solution designed for the precise, efficient, and safe filling of lubricants, engine oils, gear oils, and other viscous liquids into drums (20-200L) and IBC totes (1,000L). Below is a detailed overview of its features, applications, benefits, and technical specifications.

Key Features:

1. Versatile Filling Capacity:

   • Designed for filling drums (20L to 200L) and IBC totes (1,000L).
   • Suitable for both small and large batch operations.

2. High Accuracy:

   • Volumetric or Weight-Based Filling: Ensures precise fill volumes with ±0.5% accuracy (weight-based option available for ±0.2%).
   • Anti-foam design minimizes air entrapment and foaming during filling.

3. Automatic Operation:

   • Fully automated process with minimal manual intervention.
   • Touchscreen HMI (Human-Machine Interface) for easy programming and monitoring.

4. Viscous Liquid Handling:

   • High-flow pumps and pneumatic controls handle viscous liquids like engine oil, gear oil, and grease.
   • Optional heating jackets for products with high viscosity at room temperature.

5. Safety and Containment:

   • Drip-Free Valves: Prevent spills and cross-contamination.
   • Vapor Extraction Ports: Reduce fumes and ensure a safe working environment.
   • Static Grounding System: Prevents static buildup during filling.

6. Stainless Steel Construction:

   • 304/316L stainless steel ensures corrosion resistance and product compatibility.
   • PTFE seals and food-grade materials for hygiene and safety.

7. Modular Design:

   • Easily integrates with larger production lines (e.g., capping machines, labelers, conveyors).
   • Optional upgrades include automatic container handling, nitrogen purging, or data logging.

8. User-Friendly Interface:

   • PLC control with touchscreen HMI for intuitive operation.
   • Multi-language support for international use.

9. Environmental Protection:

   • Spill trays and drip pans collect any accidental leaks.
   • Optional containment systems for hazardous or flammable liquids.

Applications:

• Automotive Industry: Engine oils, transmission fluids, and hydraulic oils.
• Industrial Lubricants: Gear oils, cutting oils, and industrial lubricants.
• Chemicals: Solvents, adhesives, and specialty fluids.
• Food and Pharmaceuticals: Edible oils, syrups, and non-hazardous formulations (optional food-grade configuration).

Benefits:

1. Efficiency:

   • Automated filling reduces labor costs and production time.
   • Simultaneous filling of multiple containers (if multi-head configuration) increases throughput.

2. Precision:

   • High-accuracy filling minimizes product giveaway and ensures consistent quality.
   • Weight-based options eliminate variability in viscous liquid measurements.

3. Safety:

   • Drip-free valves, vapor extraction, and static grounding prevent spills and hazards.
   • Stainless steel construction ensures compatibility with aggressive chemicals.

4. Flexibility:

   • Adjustable nozzles and fill heads accommodate various container sizes (20L to 1,000L).
   • Quick changeover between drums and IBC totes with minimal downtime.

5. Cost-Effective:

   • Reduces labor costs compared to manual filling while offering better accuracy than semi-automatic systems.
   • Low maintenance and durable construction minimize long-term operating costs.

6. Scalability:

   • Easily integrated into larger production lines with optional modules (e.g., capping, labeling, conveying).
   • Scalable for future expansion as production demands grow.

Technical Specifications (Example):

• Filling Heads: Single or multi-head configuration (customizable).
• Filling Capacity: Up to 60 drums per hour or 10 IBC totes per hour (depending on product viscosity).
• Filling Accuracy: ±0.5% (volumetric) or ±0.2% (weight-based, optional).
• Materials: 304/316L stainless steel with optional PTFE seals.
• Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
• Control System: PLC with touch screen HMI (Siemens, Omron, or similar).
• Dimensions: Compact footprint (e.g., 1200mm x 800mm x 2000mm).
• Weight: ~350 kg (depending on configuration).
• Container Compatibility: Drums (20L to 200L), IBC totes (1,000L).

Optional Add-Ons:

1. Conveyor System: Automated transport of drums and IBC totes for continuous operation.
2. Capping Machine: Integrated for screw caps, crown caps, or snap caps.
3. Labeling Machine: Automatic application of front/back labels or wraparound labels.
4. Nitrogen Dosing: For preserving product freshness by purging oxygen from containers.
5. Heating Jackets: For maintaining or increasing product temperature during filling.
6. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
7. RFID/Barcode Scanners: For automatic container recognition and tracking.

Conclusion:

The Automatic Engine Oil Drum and IBC Tote Filling Machine is a reliable, precise, and efficient solution for filling viscous liquids like engine oil, lubricants, and industrial oils. With its advanced features, user-friendly interface, and scalable design, it offers a perfect balance of automation and control. Whether you’re filling drums or IBC totes, this machine ensures consistent quality, reduces labor costs, and meets safety and environmental standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com