Automatic Engine Oil Drum and IBC Tote Filling Machine Lubricant Oil Barrel Filler_

The Automatic Engine Oil Drum and IBC Tote Filling Machine is a specialized system designed for the precise, efficient, and safe filling of lubricants, engine oils, and other viscous liquids into drums, barrels, and IBC (Intermediate Bulk Container) totes. Below is a detailed breakdown of its core components, functionality, and applications.

Core Components & Functionality:

1. Fill Head Assembly:

• Design:
  • Features a stainless steel or corrosion-resistant fill nozzle to handle viscous oils and prevent clogging.
  • Equipped with anti-splash technology to minimize product wastage and maintain cleanliness.
• Adjustability:
  • Can be configured for different container sizes (e.g., 20L drums, 200L IBC totes).
• Options:
  • Vacuum Assist: Reduces foaming and ensures accurate fill levels.
  • Nitrogen Overhead: Prevents oxidation and contamination during filling.

2. PLC (Programmable Logic Controller):

• Control Hub:
  • Manages the entire filling process, including volume control, speed, and synchronization with conveyors.
  • Common brands include Siemens, Omron, or Mitsubishi.
• Benefits:
  • Easy programming for different fill volumes, container types, and production speeds.
  • Touchscreen interface for operator control and monitoring.
• Integration:
  • Compatible with SCADA systems for remote monitoring and data logging.

3. Metering System:

• Flow Meters:
  • Ensures precise measurement of oil volume, reducing overfilling or underfilling.
• Mass Flow Meters:
  • Used for high-accuracy applications, especially in industries like pharmaceuticals or food-grade oils.
• Temperature Compensation:
  • Adjusts for viscosity changes due to temperature fluctuations.

4. Conveyor System:

• Function: Transports drums or IBC totes to the filling station.
• Design:
  • Heavy-duty stainless steel or coated steel conveyors for durability.
  • Includes stop-and-go sensors to align containers accurately.
• Customization:
  • Modular designs allow integration with existing production lines.

5. Drum/IBC Tote Handling:

• Drum Decoking:
  • Removes residual lids or seals from drums before filling.
• IBC Tote Spouts:
  • Large-diameter spouts for quick and controlled filling of bulk containers.
• Lid Handling:
  • Automatic lid placement or sealing after filling.

6. Safety Features:

• Spill Containment:
  • Drip pans or catch basins under fill heads to collect spills.
• Overfill Protection:
  • Sensors stop the filling process once the target volume is reached.
• Static Grounding:
  • Prevents static sparks when filling flammable oils.
• Fusible Links:
  • Automatically shut off the flow in case of a fire or overheating.

7. Cleaning System:

• CIP (Clean-In-Place):
  • Automated cleaning cycles using hot water, detergents, or solvents.
• Manual Rinsing:
  • Spray guns or hoses for quick cleanup between products.

8. Frame & Construction:

• Materials:
  • Stainless Steel (304/316L) for corrosion resistance and compliance with industry standards.
• Modular Design:
  • Allows easy integration of additional components (e.g., labeling, coding).

Applications:

1. Lubricants: Motor oils, gear oils, hydraulic fluids, greases.
2. Engine Oils: Automotive, industrial, and marine oils.
3. Industrial Oils: Transformer oils, cutting oils, quenching oils.
4. Chemicals: Viscous chemicals, resins, adhesives.
5. Food-Grade Oils: Edible oils, cooking oils, specialty fats.

Key Benefits:

1. High Efficiency:
   • Fully automated process reduces labor costs and increases throughput.
2. Precision & Accuracy:
   • PLC-controlled filling ensures consistent fill volumes and minimizes waste.
3. Hygiene & Safety:
   • Stainless steel construction and safety features comply with industry standards.
4. Flexibility:
   • Quick changeover between drums, barrels, and IBC totes.
5. Low Maintenance:
   • Durable components and automated cleaning systems minimize downtime.

Optional Add-Ons:

1. Labeling Machine: Applies labels with product details, batch numbers, and expiry dates.
2. Coding System: Laser or inkjet coding for traceability and compliance.
3. Nitrogen Blanketing: Injects nitrogen into containers to preserve product integrity.
4. Weight Check System: Verifies fill weight using load cells or checkweighers.
5. Conveyor Extensions: For longer production lines or integration with palletizing equipment.

Conclusion:

The Automatic Engine Oil Drum and IBC Tote Filling Machine is a reliable, precise, and versatile solution for filling viscous liquids like lubricants and engine oils. Its core components—including the fill head, PLC, metering system, and safety features—ensure efficient, accurate, and safe operations. Whether used in automotive, industrial, or chemical applications, this machine delivers consistent performance while minimizing waste and maintaining product quality.