Bulk Liquid Filling Machine for IBC Totes | Reliable 1000L Container Filler | Industrial Grade

Bulk Liquid Filling Machine for IBC Totes | Reliable 1000L Container Filler | Industrial Grade

A bulk liquid filling machine for IBC totes is a high-capacity, industrial-grade solution designed to efficiently and accurately fill Intermediate Bulk Containers (IBCs) or 1000L containers with liquids. Ideal for industries such as chemicals, food and beverage, pharmaceuticals, and oil and gas, these machines ensure precise, contamination-free filling while minimizing downtime and operator intervention.

1. Key Features

1. High Capacity & Speed

   • Fills 1000L IBC totes in 5–15 minutes (depending on pump flow rate and liquid viscosity).
   • Suitable for both thin liquids (e.g., water, oils) and viscous products (e.g., syrups, chemicals).

2. Accurate Filling

   • Weight-based or volumetric control with precision load cells or flow meters.
   • Adjustable fill levels to prevent overfilling or product waste.

3. Automated Operation

   • Touchscreen HMI for recipe selection, parameter adjustment, and real-time monitoring.
   • Automatic shutoff via level sensors, weight targets, or flow meters.

4. Safety & Compliance

   • ATEX/NFPA/OSHA compliant for explosive atmospheres or hazardous environments.
   • Drip-free valves and static grounding systems to prevent spills and sparks.
   • Lockable guards and emergency stop buttons for operator safety.

5. Material Handling

   • Stainless steel (304/316) construction for corrosion resistance and compatibility with aggressive chemicals.
   • CIP (Clean-in-Place) options for easy cleaning and maintenance.

6. Customization Options

   • Adaptable nozzles for different IBC spout sizes and shapes.
   • Inert gas blanketing to prevent vapor buildup or oxidation.
   • Data logging and integration with MES/ERP systems for traceability.

2. Applications

• Chemicals: Acids, bases, solvents, and bulk chemicals.
• Food & Beverage: Syrups, oils, sauces, and bulk liquid ingredients.
• Pharmaceuticals: APIs, bulk actives, and liquid formulations.
• Oil & Gas: Lubricants, industrial oils, and fuel additives.
• Water Treatment: Chemicals, cleaning agents, and bulk liquids.

3. Benefits

• Labor Efficiency: Reduces manual effort and eliminates the need for forklift-assisted filling.
• Consistency: Precision filling ensures uniform batch weights and minimizes product giveaway.
• Contamination Control: Sealed systems and disposable nozzle covers prevent cross-contamination.
• Safety: Minimizes operator exposure to hazardous fumes or spills.
• ROI: Payback period typically under 1 year due to labor savings and reduced product loss.

4. Technical Specifications

• Capacity: Up to 1000L per minute (customizable based on pump and nozzle size).
• Accuracy: ±0.5% to ±1% of target weight/volume.
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 1/21 or NEMA 4/4X for harsh or explosive environments.
• Communication Ports: Ethernet, USB, or industrial protocols (e.g., Profibus, Modbus).

5. Why Choose an Industrial Grade Filler?

• Durability: Heavy-duty construction withstands continuous operation in demanding environments.
• Flexibility: Compatible with multiple container types (IBC totes, drums, tanks) and liquid viscosities.
• Scalability: Modular designs allow for future upgrades (e.g., additional pumps, automation features).
• Support: OEM warranties, spare parts availability, and global service networks.

6. Integration Capabilities

• Upstream: Connects with mixing tanks, blenders, or storage vessels via pumps or gravity feed.
• Downstream: Seamlessly integrates with palletizing systems, labeling machines, or automated warehouse logistics.
• Smart Factory: Compatible with Industry 4.0 platforms for remote monitoring, predictive maintenance, and data analytics.

Ideal For

Industries requiring high-volume, low-risk filling of IBC totes, including:

• Chemical manufacturers and distributors.
• Food and beverage producers.
• Pharmaceutical formulators.
• Oil and gas refineries.
• Industrial cleaning and water treatment facilities.

Invest in a reliable 1000L container filler to boost efficiency, reduce costs, and ensure compliance with industry standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com