Precision IBC Tote Filler | Reliable 1000L Bulk Liquid Filling Equipment for Chemicals & Liquids

Precision IBC Tote Filler | Reliable 1000L Bulk Liquid Filling Equipment for Chemicals & Liquids

A Precision IBC Tote Filler is a high-performance, industrial-grade machine designed to fill 1000L IBC totes with unmatched accuracy, speed, and safety. Ideal for chemicals, pharmaceuticals, food and beverage, oils, and other liquids, these systems ensure contamination-free filling, minimal product loss, and compliance with industry standards.

Key Features

1. High Precision Filling

   • Weight-based or volumetric control with ±0.5% accuracy (customizable to ±0.2% for critical applications).
   • Load cells and flow meters for real-time monitoring and adjustment.
   • Automatic shutoff via level sensors, ensuring no overfilling.

2. Versatile Compatibility

   • Suitable for thin liquids (e.g., water, oils) and viscous products (e.g., syrups, chemicals).
   • Adjustable fill speeds (e.g., 5–20 minutes per IBC) based on product viscosity and container size.

3. Safety & Compliance

   • ATEX/NFPA/OSHA compliant for hazardous environments (e.g., flammable liquids, explosive atmospheres).
   • Drip-free valves, static grounding systems, and lockable safety guards to prevent spills and operator injury.
   • Inert gas blanketing option to eliminate vapor buildup and oxidation.

4. Automated Operation

   • Touchscreen HMI for easy recipe selection, parameter adjustment, and diagnostics.
   • Pre-programmable fill levels and batch recall for repetitive tasks.
   • Remote monitoring and data logging for traceability and compliance.

5. Durable Construction

   • Stainless steel (304/316) frame and contact parts for corrosion resistance and compatibility with aggressive chemicals.
   • CIP (Clean-in-Place) capability for hygienic applications (e.g., food, pharma).

6. Customization Options

   • Nozzle adapters for various IBC spout sizes and shapes.
   • Exhaust venting to manage vapors during filling.
   • Integrated weighing scales or RFID tracking for batch documentation.

Benefits

• Accuracy: Eliminates product giveaway and ensures consistent batch weights.
• Efficiency: Reduces labor costs and filling time compared to manual operations.
• Safety: Minimizes operator exposure to hazardous fumes, spills, or manual handling.
• Flexibility: Handles multiple container types (IBCs, drums, tanks) and liquid viscosities.
• ROI: Payback period typically under 1 year due to labor savings and reduced product loss.

Technical Specifications

• Capacity: Up to 1000L per minute (adjustable based on pump and nozzle size).
• Accuracy: ±0.5% to ±0.2% (weight-based or volumetric).
• Materials: Stainless steel (304/316), Hastelloy, or PTFE (for corrosive products).
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 1/21 or NEMA 4/4X for harsh or explosive environments.
• Communication Ports: Ethernet, USB, or industrial protocols (e.g., Profibus, Modbus).

Applications

• Chemicals: Acids, bases, solvents, resins, and bulk chemicals.
• Food & Beverage: Syrups, oils, sauces, and bulk liquid ingredients.
• Pharmaceuticals: APIs, bulk actives, and liquid formulations.
• Oil & Gas: Lubricants, industrial oils, and fuel additives.
• Water Treatment: Chemicals, cleaning agents, and bulk liquids.

Why Choose a Precision IBC Tote Filler?

• Reliability: Industrial-grade components ensure continuous operation in demanding environments.
• Scalability: Modular designs allow for future upgrades (e.g., additional pumps, automation features).
• Support: OEM warranties, spare parts availability, and global service networks.
• Compliance: Fully meets ATEX, NFPA, OSHA, and GMP standards for hazardous and hygienic applications.

Integration Capabilities

• Upstream: Connects with mixing tanks, blenders, or storage vessels via pumps or gravity feed.
• Downstream: Seamlessly integrates with palletizing systems, labeling machines, or automated warehouse logistics.
• Smart Factory: Compatible with Industry 4.0 platforms for remote monitoring, predictive maintenance, and data analytics.

Ideal For

Industries requiring high-precision, low-risk filling of IBC totes, including:

• Chemical manufacturers and distributors.
• Food and beverage producers.
• Pharmaceutical formulators.
• Oil and gas refineries.
• Industrial cleaning and water treatment facilities.

Invest in a Precision IBC Tote Filler to achieve unparalleled accuracy, efficiency, and safety in your bulk liquid filling operations.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com