Cement Bagging Machine Automatic 50kg Valve Bag Filler for Mortar, Gypsum, Titanium Dioxide

Cement Bagging Machine: Automatic 50kg Valve Bag Filler for Mortar, Gypsum, Titanium Dioxide & More

Key Features

1. High-Precision Filling

   • Servo-Controlled Weighing: ±0.2% accuracy with speeds up to 600 bags/hour (depending on material).
   • Valve Bag Compatibility: Specifically designed for 50kg valve bags with spout closure systems.

2. Material Versatility

   • Granular & Powdered Products: Cement, mortar, gypsum, titanium dioxide, sand, chemicals, and industrial powders.
   • Dust Control: Enclosed filling spout and optional dust extraction ports for clean operation.

3. Automated Operation

   • Touchscreen HMI: Preset weight adjustments, batch counting, and production monitoring.
   • Integrated Conveyor System: Automatic bag feeding, filling, and discharge.

4. Robust Construction

   • Stainless Steel 304/316L: Corrosion-resistant materials for harsh environments.
   • Heavy-Duty Frame: Designed for continuous industrial use in cement, chemical, and mining sectors.

5. Safety & Compliance

   • ATEX/IECEx Options: For hazardous dust environments (e.g., cement or combustible powders).
   • Emergency Stop & Interlock Systems: Ensures operator safety during operation.

Optional Features

1. Nitrogen Blanketing: Prevents oxidation or moisture absorption in sensitive materials like titanium dioxide.
2. Heat Sealing/Sewing Systems: Integrated for secure valve bag closure.
3. Vibration Assist: For products prone to clogging (e.g., fine powders or damp materials).
4. Multi-Head Filling: Parallel filling for higher throughput (up to 4 heads).
5. RFID/Barcode Tracking: Automates batch traceability and inventory management.

How It Works

1. Bag Placement: Valve bags are automatically fed onto the conveyor or manually placed.
2. Filling Process: The machine dispenses the product into the bag using servo-controlled weighing.
3. Weighing & Adjustment: Real-time weight monitoring ensures precise fill volumes.
4. Closure & Discharge: Filled bags are heat-sealed or stitched (optional) and discharged onto a palletizing system.

Applications

• Cement & Construction: Cement, mortar, plaster, and sand.
• Industrial Minerals: Gypsum, titanium dioxide, talc, and calcium carbonate.
• Chemicals: Industrial powders, pigments, and additives.
• Agriculture: Fertilizers (e.g., NPK blends) and animal feed.

Benefits

• Efficiency: High-speed filling reduces labor costs and increases productivity.
• Accuracy: Servo-driven weighing ensures minimal overfills or underfills.
• Flexibility: Suitable for 50kg valve bags and adjustable for different materials.
• Low Maintenance: Stainless steel components and modular design minimize downtime.
• Safety: Dust control and ATEX compliance protect operators and the environment.

Why Choose This System?

This Automatic 50kg Valve Bag Filler is ideal for:

• High-Volume Production: Reliable performance for large-scale industrial packing.
• Dust-Sensitive Environments: Enclosed systems and dust collection compatibility.
• Multi-Product Facilities: Quick changeover between cement, mortar, gypsum, titanium dioxide, and other materials.

Ideal For

• Cement Manufacturers: Bagging cement and construction materials.
• Mining Companies: Packaging industrial minerals like gypsum and titanium dioxide.
• Chemical Producers: Filling powders and granular chemicals.
• Construction Companies: Packaging mortar, plaster, and sand.

The Automatic 50kg Valve Bag Filler combines speed, accuracy, and flexibility for efficient packaging of granular and powdered materials. Its robust design and optional features make it perfect for cement, mortar, gypsum, titanium dioxide, and more.