Industrial Bagging Machine for Sand, Compost, Mortar Mixes Pneumatic Valve Bag Packing System

Industrial Bagging Machine for Sand, Compost, Mortar Mixes: Pneumatic Valve Bag Packing System

Key Features

1. Pneumatic Filling Technology

   • High Accuracy: ±0.5% filling precision with adjustable flow control for sand, compost, and mortar mixes.
   • Gentle Handling: Pneumatic system minimizes material degradation (e.g., no mechanical agitation for delicate compost).

2. Versatile Material Compatibility

   • Dry & Free-Flowing Materials: Sand, gravel, compost, mortar, cement, soil, and granular fertilizers.
   • Customizable Fill Weights: Adjustable for 10kg to 50kg valve bags or bulk bags.

3. Automated Workflow

   • Integrated Conveyor System: Automatic bag feeding, filling, and discharge.
   • Touchscreen HMI: Preset recipes for different materials, batch counting, and real-time monitoring.

4. Robust Construction

   • Stainless Steel 304/316L: Corrosion-resistant frame for harsh industrial environments.
   • Heavy-Duty Agitator (Optional): For non-free-flowing materials like wet compost or sticky mortar mixes.

5. Dust Control & Safety

   • Enclosed Filling Spout: Minimizes dust emissions during operation.
   • ATEX/IECEx Compliance: Available for explosive dust environments (e.g., fine sand or combustible materials).

Optional Features

1. Vibration Assist: For materials prone to clogging (e.g., damp sand or fibrous compost).
2. Nitrogen Blanketing: Prevents oxidation in sensitive materials like organic compost.
3. Heat Sealing/Sewing Systems: Secure closure for valve bags or bulk bags.
4. Multi-Head Filling: Parallel heads for higher throughput (up to 4x speed increase).
5. RFID/Barcode Integration: Automates batch tracking and inventory management.

How It Works

1. Bag Placement: Valve bags or bulk bags are automatically fed onto the conveyor or manually loaded.
2. Pneumatic Filling: Compressed air dispenses material into the bag at controlled flow rates.
3. Weighing & Adjustment: Real-time load cells ensure precise fill weights; excess material is reclaimed.
4. Closure & Discharge: Filled bags are sealed (optional) and discharged onto a palletizing system.

Applications

• Construction Materials: Sand, gravel, mortar, and cement.
• Agriculture & Horticulture: Compost, soil mixes, and organic fertilizers.
• Industrial Minerals: Gravel, crushed stone, and recycled aggregates.
• Chemicals: Granular additives and non-hazardous powders.

Benefits

• Efficiency: High-speed filling (up to 600 bags/hour) with minimal manual intervention.
• Flexibility: Suitable for valve bags, bulk bags, and jumbo bags; adjustable for diverse materials.
• Low Maintenance: Stainless steel components and pneumatic design reduce wear and tear.
• Safety: Dust control, ATEX options, and emergency stop systems protect operators and the environment.

Why Choose This System?

This Pneumatic Valve Bag Packing System is ideal for:

• High-Volume Operations: Reliable performance for large-scale production in sand, compost, and mortar facilities.
• Material Sensitivity: Gentle handling for fragile materials like compost or abrasive products like sand.
• Multi-Product Facilities: Quick changeover between sand, gravel, compost, and mortar mixes.

Ideal For

• Sand & Aggregate Producers: Bagging construction sand, gravel, and recycled materials.
• Compost Manufacturers: Packaging organic compost and soil mixes.
• Mortar & Cement Plants: Filling dry mixes and construction materials.
• Agricultural Companies: Packaging fertilizers and soil amendments.

The Pneumatic Valve Bag Packing System combines precision, speed, and adaptability for efficient packaging of sand, compost, and mortar mixes. Its robust design and optional features make it perfect for high-volume industrial applications.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com