Crown Lid Semi-Automatic Paint Filling Machine for 25L Pails 2

Crown Lid Semi-Automatic Paint Filling Machine for 25L Pails

Key Features

1. Designed for 25L Pails

   • Specifically optimized for filling 25-liter pails with crown-style lids (e.g., metal or plastic screw caps).
   • Accommodates standard industrial pail sizes and shapes.

2. Semi-Automatic Operation

   • Manual Placement: Operator places the empty pail on the filling platform.
   • Automatic Filling: Precision filling with adjustable volume control.
   • Automated Lid Tightening: Crown lid is sealed to the required torque after filling.

3. Precision Filling Options

   • Volumetric Filling: Accurate fill volumes for consistent batches.
   • Gravimetric Option: Real-time weighing for high-viscosity or high-value paints (optional upgrade).
   • Adjustable Fill Speed: Prevents foaming, splashing, or air entrapment in paint products.

4. Secure Crown Lid Sealing

   • Torque Control: Ensures proper tightening of crown lids for a leak-proof seal.
   • Lid Detection: Sensors confirm the presence of a crown lid before filling.
   • Optional Vacuum Test: Checks seal integrity post-filling (recommended for high-value products).

5. Safety and Compliance

   • Vapor Extraction Arm: Captures fumes at the fill point (critical for solvent-based paints).
   • Static Grounding and ESD Protection: Safe for flammable environments.
   • ATEX/IECEx Certification: Available for explosive atmospheres (on request).

6. Durability and Chemical Compatibility

   • Stainless Steel (304/316) Construction: Corrosion-resistant for aggressive paints and solvents.
   • Chemical-Resistant Hoses/Seals: PTFE, Viton, or NBR options for compatibility with paint ingredients.

How It Works

1. Pail Placement: The operator manually places an empty 25L pail with a crown lid on the filling platform.
2. Lid Verification: Sensors confirm the presence and proper positioning of the crown lid.
3. Automatic Filling: The machine dispenses paint to the preset volume or weight.
4. Lid Tightening: An automated system tightens the crown lid to the required torque.
5. Sealing Check: Optional vacuum test ensures a leak-proof seal.
6. Operator Removes Filled Pail: Once sealed, the operator moves the filled pail to the next stage.

Benefits

• Cost-Effective: Semi-automatic operation reduces labor costs compared to manual filling while maintaining flexibility.
• Accuracy: Minimizes overfill or underfill, ensuring consistent product quality.
• Safety: Vapor extraction and static grounding protect operators and comply with safety standards.
• Versatility: Suitable for solvent-based, water-based, and high-viscosity paints.

Industry Applications

• Paint Manufacturing: Solvent-based, water-based, and industrial paints.
• Coatings: Thinners, primers, and specialty coatings.
• Adhesives: Solvent-based adhesives and sealants.
• Chemicals: Industrial chemicals requiring secure, leak-proof packaging.

Why Choose This Machine?

• Ease of Use: Simple operation with minimal training required.
• Precision and Reliability: Ensures accurate filling and secure sealing for every pail.
• Flexibility: Can be customized for different container sizes, viscosities, and lid types.
• Safety and Compliance: Designed to meet industry standards for handling flammable and hazardous materials.

Customization Options

• Filling System: Volumetric or gravimetric, depending on application needs.
• Materials: Stainless steel, Hastelloy, or other corrosion-resistant materials for aggressive chemicals.
• Certifications: ATEX, ISO, and CE compliance for hazardous environments.
• Additional Features: Vacuum testing, data logging, or integration with conveyors.

Supplier Considerations

Choose a supplier with:

• Experience: Proven expertise in paint, chemical, and adhesive industries.
• Customization Capabilities: Ability to tailor the machine to your specific requirements.
• Support: Installation, training, maintenance, and spare parts availability.
• Certifications: ATEX, ISO, and CE compliance for safety and quality assurance.

A Crown Lid Semi-Automatic Paint Filling Machine for 25L Pails offers a balance of efficiency, precision, and safety for medium-to-large paint manufacturing operations. Whether you’re producing solvent-based, water-based, or high-viscosity paints, this machine ensures accurate filling and secure sealing, reducing waste and improving productivity.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com