Semi-Automatic 4x Drum Filler High-Accuracy No-Spill Filling for Chemicals

Semi-Automatic 4x Drum Filler: High-Accuracy, No-Spill Filling for Chemicals

Key Features

1. Multi-Drum Capacity

   • 4x simultaneous filling stations: Efficiently fill up to 4 drums (e.g., 200L) at once, reducing cycle time and increasing productivity.
   • Modular Design: Can be scaled up or down based on production needs.

2. High-Accuracy Filling

   • Volumetric or Gravimetric Options:
     • Volumetric: Preset fill volumes for consistent results.
     • Gravimetric: Real-time weighing for precise control, ideal for high-value or high-viscosity chemicals.
   • Adjustable Fill Speed: Prevents splashing, foaming, or air entrapment in sensitive chemical formulations.

3. No-Spill Technology

   • Drip-Free Nozzles: Self-closing or pneumatically actuated nozzles prevent drips and spills.
   • Vacuum Breaker: Ensures smooth flow without airlock issues.
   • Anti-Dripping Valves: Eliminates residue buildup and reduces cross-contamination.

4. Chemical Compatibility

   • Stainless Steel (304/316) Construction: Corrosion-resistant for aggressive chemicals.
   • Hose/Seal Materials: PTFE, Viton, or NBR options for compatibility with acids, solvents, or bases.

5. Safety and Compliance

   • Static Grounding and ESD Protection: Safe for flammable or explosive environments.
   • Vapor Extraction Arm: Captures fumes at the fill point (critical for volatile chemicals).
   • ATEX/IECEx Certification: Available for hazardous atmospheres (on request).

6. User-Friendly Operation

   • Semi-Automatic Control: Operator places drums, and the machine handles filling and sealing.
   • Touchscreen HMI: Easy programming for fill volumes, speeds, and cycles.
   • LED Indicators: Visual alerts for errors, completion, or maintenance needs.

How It Works

1. Drum Placement: The operator positions up to 4 drums under the filling nozzles.
2. Automatic Filling: The machine dispenses the preset volume or weight of chemical.
3. No-Spill Cutoff: Nozzles automatically close at the correct level to prevent overfilling.
4. Vapor Extraction: Fumes are captured and directed to a scrubber or ventilation system.
5. Completion Alert: LEDs and/or audible signals indicate filling is complete.

Benefits

• Efficiency: Simultaneous filling of multiple drums reduces labor and cycle time.
• Precision: High-accuracy filling minimizes product waste and ensures batch consistency.
• Safety: No-spill technology, static grounding, and vapor extraction protect operators and the environment.
• Versatility: Suitable for a wide range of chemicals, including acids, solvents, bases, and viscous liquids.

Industry Applications

• Chemical Manufacturing: Acids, solvents, bases, and specialty chemicals.
• Petrochemicals: Fuels, oils, and lubricants.
• Pharmaceuticals: APIs, bulk actives, and intermediates.
• Food & Beverage: Syrups, oils, and high-viscosity ingredients.
• Industrial Coatings: Resins, thinners, and adhesives.

Customization Options

• Filling System: Choose between volumetric, gravimetric, or hybrid systems.
• Materials: Stainless steel, Hastelloy, or other corrosion-resistant alloys.
• Certifications: ATEX, ISO, and CE compliance for hazardous environments.
• Additional Features:
  • Data logging for traceability and batch reporting.
  • Integration with drum conveyors or palletizing systems.
  • Nitrogen blanketing for oxygen-sensitive products.

Why Choose This Machine?

• Productivity: Four drums filled simultaneously save time and labor costs.
• Accuracy: High-precision filling reduces giveaway and ensures compliance with regulatory requirements.
• Safety: No-spill technology, static grounding, and fume extraction minimize risks.
• Flexibility: Customizable for various chemistries, drum sizes, and production volumes.

Supplier Considerations

Choose a supplier with:

• Experience: Proven track record in chemical, petrochemical, and industrial applications.
• Customization Capabilities: Ability to tailor the machine to your specific needs.
• Support: Installation, training, maintenance, and spare parts availability.
• Certifications: ATEX, ISO, and CE compliance for safety and quality assurance.

A Semi-Automatic 4x Drum Filler is ideal for high-throughput, high-accuracy filling of chemicals while minimizing spills, waste, and safety risks. Whether you’re handling corrosive acids, volatile solvents, or viscous liquids, this machine ensures reliable performance, operator safety, and regulatory compliance.