Crown Lid Semi-Automatic Paint Filling Machine for 25L Pails

Crown Lid Semi-Automatic Paint Filling Machine for 25L Pails

Overview

A semi-automatic paint filling machine with crown lid sealing is designed for efficient, precise, and safe filling of 25-liter pails with viscous or medium-viscosity products like paints, coatings, adhesives, and sealants. This machine combines user-friendly operation with robust sealing mechanisms to ensure secure crown lid closures. Below is a detailed breakdown of features, benefits, and applications.

Key Features

1. Semi-Automatic Operation:

   • Manual loading/unloading of pails with automated filling and sealing.
   • Operator-controlled start/stop for flexibility in low-to-medium production environments.

2. High Viscosity Handling:

   • Designed for viscous products (e.g., paints, adhesives) with viscosities up to 10,000 cP.
   • Progressive cavity pump or pneumatic diaphragm pump ensures smooth, consistent flow.

3. Precision Filling:

   • ±0.5% accuracy via weight-based filling (load cells) or volumetric filling.
   • Adjustable fill speeds and volumes to match product requirements.

4. Crown Lid Sealing:

   • Automated crown lid crimping mechanism for secure, leak-proof seals.
   • Compatible with standard DIN 660 crown lids or custom sizes.
   • Adjustable crimping pressure to prevent damage to pails or lids.

5. Material Compatibility:

   • Constructed from stainless steel (304/316) and chemical-resistant components.
   • Suitable for corrosive or solvent-based paints and coatings.

6. Safety and Compliance:

   • ATEX/NEMA-rated components for use in hazardous environments (e.g., flammable solvents).
   • Static grounding systems, spill containment trays, and emergency stop buttons.
   • Compliant with CE, ISO, and local safety standards.

7. Environmental Protection:

   • Drip-free nozzles and anti-splash designs reduce product waste and contamination.
   • Fume extraction systems minimize operator exposure to harmful vapors.

8. Ease of Use:

   • Touchscreen interface for intuitive operation and quick setup.
   • Pre-programmed recipes for different products and fill volumes.

9. Durability and Maintenance:

   • Robust construction for harsh industrial environments.
   • Removable nozzles, filters, and hoses for easy cleaning and maintenance.
   • CIP (Clean-In-Place) compatibility for hygienic applications.

Applications

1. Paint & Coatings Industry:

   • Filling 25L pails with water-based, solvent-based, or UV-curable paints.
   • Ideal for decorative paints, industrial coatings, and varnishes.

2. Adhesives & Sealants:

   • Filling pails with viscous adhesives, sealants, or construction chemicals.
   • Ensures precise dosing and secure sealing for shelf-stable products.

3. Chemical Manufacturing:

   • Filling pails with corrosive or solvent-based chemicals (e.g., thinners, hardeners).
   • ATEX-rated components handle flammable or explosive environments.

4. Food & Beverage:

   • Filling pails with viscous sauces, oils, or beverage concentrates.
   • Hygienic design with CIP capability for easy cleaning.

5. Agriculture & Fertilizers:

   • Filling pails with pesticides, herbicides, or fertilizers.
   • Rugged design withstands harsh environments.

Benefits

1. User-Friendly Operation:

   • Semi-automatic design reduces training requirements and operational complexity.
   • Ideal for small-to-medium production runs or batch manufacturing.

2. Consistency and Quality:

   • Precision filling ensures consistent product weights and volumes.
   • Secure crown lid sealing prevents leaks and contamination.

3. Cost Effectiveness:

   • Lower initial investment compared to fully automatic systems.
   • Reduces labor costs by automating repetitive tasks.

4. Safety:

   • Minimizes operator exposure to hazardous products or fumes.
   • ATEX-rated components prevent accidents in explosive atmospheres.

5. Flexibility:

   • Adjustable parameters accommodate different products and container sizes.
   • Easily integrated into existing workflows or expanded as needed.

Customization Options

1. Container Sizes: Adjustable nozzles and parameters for 25L pails or other sizes (e.g., 5L, 20L).
2. Pump Types: Progressive cavity, pneumatic diaphragm, or gear pumps based on product viscosity.
3. Nozzle Designs: Foam-reducing, bottom-up filling, or splash-proof nozzles for specific applications.
4. Safety Features: ATEX/NEMA-rated components, static grounding, and spill containment.
5. Materials: Stainless steel, PTFE, or chemical-resistant alloys for corrosive products.
6. Automation Add-Ons: Conveyor systems, labeling equipment, or data logging for traceability.

Conclusion

A semi-automatic paint filling machine with crown lid sealing is an ideal solution for businesses requiring precision, safety, and efficiency in filling 25L pails with viscous or medium-viscosity products. Its user-friendly design, robust construction, and customizable features make it suitable for paint manufacturers, chemical producers, and food processors alike. By investing in this machine, businesses can improve productivity, reduce costs, and ensure consistent product quality while maintaining safety and compliance.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com