1000L High-Speed IBC Tank Filling Machine with Flow Meter Accuracy

1000L High-Speed IBC Tank Filling Machine with Flow Meter Accuracy

Overview

A high-speed IBC (Intermediate Bulk Container) filling machine designed for precise, efficient filling of 1000-liter tanks is ideal for industries handling large volumes of liquids, such as chemicals, paints, food ingredients, or pharmaceuticals. This machine combines high-speed operation with advanced flow meter technology to ensure accuracy, reduce waste, and optimize productivity. Below is a detailed breakdown of its features, benefits, and applications.

Key Features

1. High-Speed Filling:

   • Capable of filling 1000L IBC tanks in minutes, depending on product viscosity and flow rate.
   • Designed for continuous operation with minimal downtime between cycles.

2. Flow Meter Accuracy:

   • High-precision flow meters (e.g., magnetic, Coriolis, or ultrasonic) ensure ±0.1% to ±0.5% accuracy.
   • Real-time monitoring and adjustment of flow rates to maintain consistency.
   • Integrated with HMI (Human-Machine Interface) for easy calibration and control.

3. Versatile Product Handling:

   • Suitable for low to medium viscosity liquids (e.g., water, oils, chemicals, beverages).
   • Customizable pump options (centrifugal, diaphragm, or gear pumps) for specific applications.

4. Automated Operation:

   • Semi-automatic or fully automatic modes based on production needs.
   • Automated sequences for filling, pausing, and stopping to prevent overfilling.
   • Optional integration with conveyors or robotic arms for seamless workflow.

5. Safety and Compliance:

   • ATEX/NEMA-rated components for use in hazardous environments (e.g., flammable liquids).
   • Static grounding systems, spill containment trays, and emergency stop buttons.
   • Compliant with CE, ISO, and industry-specific standards (e.g., FDA, GMP).

6. Environmental Protection:

   • Drip-free nozzles and anti-splash designs minimize product waste and contamination.
   • Fume extraction systems reduce operator exposure to harmful vapors.
   • Compatible with vacuum or nitrogen blanketing to prevent oxidation or contamination.

7. Ease of Use:

   • Touchscreen interface for intuitive operation and quick setup.
   • Pre-programmed recipes for different products and fill volumes.
   • Remote monitoring and troubleshooting via IoT connectivity (optional).

8. Durability and Maintenance:

   • Constructed from stainless steel (304/316) and chemical-resistant materials.
   • Removable nozzles, filters, and hoses for easy cleaning and maintenance.
   • CIP (Clean-In-Place) compatibility for hygienic applications.

Applications

1. Chemical Manufacturing:

   • Filling IBCs with corrosive or solvent-based chemicals (e.g., acids, bases, solvents).
   • High-speed operation for large-scale production runs.

2. Food & Beverage:

   • Filling IBCs with viscous foods (e.g., sauces, syrups) or beverages (e.g., juices, wines).
   • Hygienic design with CIP capability for cleanliness.

3. Pharmaceuticals:

   • Filling IBCs with APIs (Active Pharmaceutical Ingredients) or bulk pharmaceutical liquids.
   • GMP-compliant design ensures traceability and contamination control.

4. Oil & Lubricants:

   • Filling IBCs with engine oils, lubricants, or greases.
   • High-accuracy flow meters ensure precise dosing.

5. Water Treatment:

   • Filling IBCs with treated water, chemicals, or disinfectants for industrial use.
   • Robust construction withstands harsh environments.

6. Agriculture & Fertilizers:

   • Filling IBCs with pesticides, herbicides, or fertilizers.
   • ATEX-rated components handle flammable or explosive environments.

Benefits

1. High Throughput:

   • Rapid filling of 1000L IBCs increases productivity and reduces labor costs.
   • Ideal for large-scale production or batch operations.

2. Precision and Consistency:

   • High-accuracy flow meters ensure consistent fill volumes and reduce product waste.
   • Adjustable parameters accommodate different products and container sizes.

3. Cost Effectiveness:

   • Minimizes product loss and reduces material costs.
   • Low maintenance requirements due to durable construction and easy-to-clean components.

4. Safety:

   • Automated operation minimizes operator exposure to hazardous products or fumes.
   • ATEX-rated components prevent accidents in explosive atmospheres.

5. Flexibility:

   • Customizable pumps, nozzles, and flow meters for diverse applications.
   • Easily integrated into existing workflows or expanded as needed.

Customization Options

1. Flow Meter Type: Magnetic, Coriolis, or ultrasonic flow meters based on accuracy and product type.
2. Pump Options: Centrifugal, diaphragm, or gear pumps for low to medium viscosity liquids.
3. Nozzle Designs: Foam-reducing, bottom-up filling, or splash-proof nozzles for specific applications.
4. Safety Features: ATEX/NEMA-rated components, static grounding, and spill containment.
5. Materials: Stainless steel, PTFE, or chemical-resistant alloys for corrosive products.
6. Automation Add-Ons: Conveyor systems, labeling equipment, or data logging for traceability.
7. Environmental Control: Vacuum or nitrogen blanketing to prevent oxidation or contamination.
8. IoT Connectivity: Remote monitoring and troubleshooting for predictive maintenance.

Conclusion

A 1000L high-speed IBC filling machine with flow meter accuracy is an essential tool for industries requiring precision, efficiency, and safety in large-volume liquid filling operations. Its advanced automation, robust construction, and customizable features make it suitable for chemical manufacturing, food processing, pharmaceuticals, and more. By investing in this machine, businesses can optimize productivity, reduce costs, and ensure consistent product quality while maintaining safety and compliance.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com