Customized 200L Filling Solution: Meet Specific Needs : Ensure Product Quality

Customized 200L Filling Solution: Tailored to Your Needs, Guaranteed Quality

Overview

Our 200L filling solution is a fully customizable, high-capacity system designed for industries requiring precise, efficient, and safe filling of large containers (e.g., IBCs, drums, or 200L Jerry Cans). Whether you’re handling chemicals, lubricants, food-grade oils, or industrial fluids, we engineer the solution to match your product’s viscosity, flow characteristics, and safety requirements.

Key Customization Options

1. Filling Technology

• Volumetric or Gravimetric Filling:
  • Volumetric: Ideal for consistent, fast filling of low-to-medium viscosity liquids.
  • Gravimetric (Weigh-in-Motion): Achieves ±0.1% accuracy for high-value or hazardous products.
• Sub-Surface Filling: Minimizes foam and splash for thixotropic or sensitive fluids.
• Bottom-Up Filling (Optional): Prevents settling or sedimentation in products like adhesives or coatings.

2. Material Compatibility

• Stainless Steel (304/316): For corrosion resistance and food-grade applications.
• Hastelloy/PTFE Coatings: For aggressive chemicals, acids, or solvents.
• Sanitary Design: FDA-compliant components for pharmaceutical or food-grade products.

3. Automation & Control

• Touchscreen HMI: Store and recall recipes for multiple products or batch sizes.
• Remote Monitoring: IoT-enabled systems for real-time data tracking and predictive maintenance.
• Level Sensors & Viscosity Compensation: Adjusts flow rates dynamically for varying product properties.

4. Safety & Compliance

• ATEX/IECEx Certification: For explosive atmospheres (Zone 1/21, Zone 2/22).
• Static Dissipation: Conductive hoses and grounding systems to prevent sparks.
• Nitrogen Blanketing (Optional): Prevents oxidation or contamination in sensitive products.

5. Integration Capabilities

• Upstream/Downstream Automation: Seamless integration with mixing tanks, conveyors, or capping machines.
• Labeling Systems: Automated batch coding, barcode scanning, or hazard labeling.
• Clean-in-Place (CIP) Modules: For easy sanitization without dismantling equipment.

Applications

• Chemicals & Petrochemicals: Solvents, base oils, additives, and bulk chemicals.
• Food & Beverage: Edible oils, syrups, sauces, and bulk ingredients.
• Pharmaceuticals: APIs, suspensions, and bulk active ingredients.
• Industrial Fluids: Lubricants, greases, adhesives, and coatings.

Quality Assurance Features

1. High-Precision Weighing Systems: Ensures every batch meets weight-based specifications.
2. Drip-Free Nozzles & Vacuum Assist: Eliminates spills and cross-contamination risks.
3. Inline Filters & Degassing: Removes impurities or bubbles for cleaner fills.
4. Data Logging & Reporting: Tracks fill volumes, batch numbers, and operator logs for traceability.

Benefits of Customization

• Flexibility: Adapts to unique container shapes, sizes, and closure types (e.g., screw caps, tamper-evident seals).
• Scalability: From manual semi-automatic systems to fully automated lines with robotic arms.
• Total Cost Control: Only pay for features you need (e.g., skip ATEX certification for non-hazardous applications).

Why Partner With Us?

• Engineering Excellence: Over 20 years of experience in designing tailored filling solutions.
• End-to-End Support: From consulting and installation to training and lifetime service.
• Proven Reliability: Robust construction ensures low maintenance and long lifespan.

Ready to design your perfect 200L filling solution? Contact us today for a free consultation and discover how we can elevate your production efficiency while safeguarding product quality!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com