30L Weighing Filling and Capping Machine

30L Weighing, Filling, and Capping Machine: Precision, Efficiency, and Versatility

Overview

The 30L Weighing, Filling, and Capping Machine is a compact, high-precision solution designed for industries requiring accurate filling of medium-to-large containers (e.g., 5L to 30L pails, drums, or IBCs). Ideal for chemicals, food products, pharmaceuticals, and industrial fluids, this machine integrates weighing, filling, and capping into a single automated system, ensuring consistency, safety, and efficiency.

Key Features

1. Weighing Technology

• High-Precision Load Cells: Achieves ±0.1% accuracy for critical applications.
• Gravimetric Filling: Weigh-in-motion technology ensures precise volume control, even for viscous or foaming products.
• Tare Weight Compensation: Accounts for container weight variations automatically.

2. Filling Capabilities

• Volumetric or Gravimetric Modes: Adjustable to suit low-viscosity liquids (e.g., water-based solutions) or high-viscosity fluids (e.g., greases, pastes).
• Sub-Surface Filling: Minimizes foam and splash for sensitive products.
• Nitrogen Blanketing (Optional): Prevents oxidation or contamination in oxygen-sensitive products.

3. Capping System

• Automated Screw or Press-On Capping: Compatible with tamper-evident, child-resistant, or standard caps.
• Torque Control: Ensures consistent cap tightness without over-tightening or cross-threading.
• Dual Capping Heads (Optional): For increased throughput in high-volume lines.

4. Material Compatibility

• Stainless Steel (304/316): Corrosion-resistant construction for harsh environments.
• Hastelloy/PTFE Options: For aggressive chemicals, acids, or solvents.
• Sanitary Design: FDA-compliant materials and sloped surfaces for easy cleaning (suitable for food/pharma).

5. Automation & Control

• Touchscreen HMI: Store and recall recipes for multiple products or batch sizes.
• Remote Access & IoT Integration: Monitor performance and receive alerts via cloud connectivity.
• Level Sensors & Viscosity Compensation: Dynamically adjusts flow rates for varying product properties.

6. Safety & Compliance

• ATEX/IECEx Certification (Optional): For explosive atmospheres (Zone 1/21, Zone 2/22).
• Static Dissipation: Conductive hoses and grounding systems to prevent sparks.
• Drip-Free Nozzles & Vacuum Assist: Eliminates spills and cross-contamination risks.

Applications

• Chemicals & Petrochemicals: Solvents, base oils, additives, and bulk chemicals.
• Food & Beverage: Edible oils, sauces, syrups, and bulk ingredients.
• Pharmaceuticals: APIs, suspensions, and bulk active ingredients.
• Industrial Fluids: Lubricants, greases, adhesives, and coatings.

Customization Options

1. Container Handling:
   • Conveyor systems for pails, drums, or IBCs.
   • Robotics for heavy or awkward containers.
2. Labeling & Coding:
   • Integrated batch coding, barcode scanning, or hazard labeling.
3. Cleaning Systems:
   • Clean-in-Place (CIP) modules or automated wash stations.
4. Specialized Filling:
   • Inert gas blanketing, vacuum filling, or bottom-up filling for sediment-sensitive products.

Benefits

• Labor Savings: Fully automated process reduces manual intervention and errors.
• Consistency: Guaranteed fill weights and cap tightness for every batch.
• Flexibility: Quick changeover between products/containers with recipe storage.
• Total Cost Control: Only pay for features you need (e.g., skip ATEX certification for non-hazardous applications).

Why Partner With Us?

• Engineering Excellence: Over 20 years of experience in designing tailored filling solutions.
• End-to-End Support: From consulting and installation to training and lifetime service.
• Proven Reliability: Robust construction ensures low maintenance and long lifespan.

Ready to optimize your filling line? Contact us today for a free consultation and discover how our 30L Weighing, Filling, and Capping Machine can streamline your production while ensuring product integrity!

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com