Aseptic Filling Machines for Four Barrels
Aseptic Filling Machines for Four Barrels: Flexible, High-Speed, and Contamination-Free Solution
Overview
The Aseptic Filling Machine for Four Barrels is designed to handle the aseptic filling of liquids (e.g., pharmaceuticals, dairy, beverages, cosmetics) into pre-sterilized containers or barrier systems. With a capacity to manage up to four barrels simultaneously, it ensures high throughput, sterility, and product integrity. Ideal for small to medium-scale production, it integrates advanced aseptic technology with user-friendly automation.
Key Features
Aseptic Safety & Compliance
- Isolator Technology: Enclosed fill zone with HEPA/ULPA filtration to maintain ISO 5 cleanroom conditions.
- SIP/CIP Capability: Steam-in-place (SIP) and clean-in-place (CIP) systems for automated sterilization of pipes, hoses, and nozzles.
- Barrier System Compatibility: Supports pre-sterilized containers (e.g., bottles, pouches, vials) or integrated barrier packaging (e.g., Form-Fill-Seal).
- GMP Compliance: Meets FDA, EMA, and ISO 14644-1 standards for aseptic processes.
Four-Barrel Efficiency
- Multi-Product Handling: Simultaneously fill products from up to four different barrels (e.g., different formulations or batches).
- Rapid Changeover: Quick-swap manifolds and programmable HMI for seamless transitions between products.
- Precision Fill Weight: High-accuracy weighing modules (±0.1–0.5% error) for consistent fill levels.
High-Speed & Versatility
- Adjustable Throughput: Up to 1,200 bottles/hour (dependent on container size and product viscosity).
- Container Flexibility: Suitable for glass/plastic bottles, vials, pouches, and syringes (e.g., 5mL–1L).
- Capping & Sealing: Optional integration with crimpers, cappers, or ultrasonic sealers for hermetic closures.
Automation & Usability
- Touchscreen HMI: Intuitive interface for recipe storage, batch logging, and real-time monitoring.
- Servo-Driven Indexing: Precise container handling and positioning under fill heads.
- Remote Access: Ethernet/IoT connectivity for data logging, OEE tracking, and predictive maintenance alerts.
Material & Product Compatibility
- Chemical Resistance: Stainless steel (316L) construction with optional Hastelloy or PTFE coatings for corrosive products.
- Temperature Control: Heated hoppers or inline heaters for viscous products (e.g., creams, suspensions).
- Vacuum Support: Nitrogen purging or vacuum filling to prevent foaming and oxidation.
Applications
- Pharmaceuticals: Sterile injectables, oral liquids, ophthalmic solutions, and biotech products.
- Food & Beverage: Aseptic dairy, juices, sauces, and ready-to-eat meals in pouches.
- Cosmetics: Serums, creams, toners, and other preservative-free formulations.
- Chemicals: Specialty solvents, adhesives, and industrial fluids requiring aseptic handling.
Optional Enhancements
- Vision Systems: AI-powered camera inspection for defect detection (e.g., cap alignment, fill level).
- Data Integration: MES/SAP connectivity for traceability (batch numbers, expiration dates, serialization).
- Robotic Handling: Automated loading/unloading with collaborative robots (e.g., for trays or nests).
- Form-Fill-Seal (FFS): Inline thermoforming for blister packs or stand-up pouches.
Benefits
- Aseptic Guarantee: Eliminates post-fill sterilization needs, reducing product contamination risks.
- Multi-Product Agility: Four independent barrels enable flexible production without cross-contamination.
- Speed & Precision: High throughput with ±0.1% fill accuracy, minimizing giveaway and rework.
- Regulatory Readiness: Full audit trails, validation support, and compliance with global standards.
- Low Maintenance: SIP/CIP reduces manual cleaning effort and ensures repeatability.
Why Choose This Machine?
This aseptic filling machine combines four-barrel flexibility, high-speed automation, and contamination-free precision to streamline aseptic production. Its modular design, compliance with GMP/ISO standards, and scalability make it ideal for industries requiring strict sterility and efficient multi-product workflows.
Ready to ensure sterile, efficient filling? Contact us for a customized solution and demo!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
