Fully Automatic Alcohol Ethanol Explosion-proof Liquid Filling Flammable and Explosive Quantitative Filling Machine
Fully Automatic Alcohol/Ethanol Explosion-Proof Liquid Filling Machine for Flammable & Explosive Quantitative Filling
Overview
The Explosion-Proof Liquid Filling Machine is specifically designed for safe, precise, and efficient filling of flammable and explosive liquids like alcohol, ethanol, solvents, and petroleum products. It complies with ATEX, IECEx, and NEC standards for hazardous environments, ensuring operator safety and regulatory compliance. Ideal for industries such as pharmaceuticals, chemicals, petrochemicals, and agrochemicals.
Key Features
Safety & Compliance
- Explosion-Proof Certification: ATEX II 2G / IECEx Certified for Zone 1/21 hazardous areas (Class I, Division 1).
- Spark-Free Design: Pneumatic components, stainless steel enclosures, and static grounding systems prevent ignition sources.
- Intrinsic Safety: Electropolished 316L stainless steel construction with no electrical contacts in the fill zone.
- ATEX-Rated Components: PLC, sensors, and motors certified for explosive atmospheres.
Precision Filling
- Volumetric Accuracy: ±0.5% precision with adjustable fill volumes (e.g., 10mL–10L per container).
- Weight-Based Option: Integrated load cells for ±0.1% accuracy in gravity-fed or pressurized filling.
- No-Drip Technology: Seal-off valves and drip-free nozzles to minimize product loss and contamination.
Automation & Speed
- Fully Automatic Operation: Conveyor-integrated indexing, auto-fill cycles, and reject systems for over/underfill.
- High Throughput: Up to 1,200 bottles/hour (dependent on container size and viscosity).
- Touchscreen HMI: Programmable recipes, batch counting, and real-time monitoring.
Flammable Liquid Compatibility
- Materials: 316L stainless steel with optional Hastelloy or PTFE coatings for corrosive products.
- Vapor Management: Enclosed fill area with exhaust ports and HEPA filters to contain fumes.
- Nitrogen Blanketing: Optional inert gas purging to prevent oxidation and explosion risks.
Environmental Protection
- Spill Prevention: Drip trays, spill guards, and automated shutoff during leaks.
- Containment Systems: Interlocked doors and sealed hoses to block vapor/liquid escape.
Applications
- Pharmaceuticals: Alcohol-based tinctures, ethanol solutions, and flammable pharma ingredients.
- Chemicals: Solvents, thinners, adhesives, and volatile industrial fluids.
- Petrochemicals: Gasoline, diesel, ethanol blends, and biofuels.
- Agrochemicals: Pesticides, herbicides, and flammable agricultural formulations.
- Food & Beverage: Alcoholic beverages (whiskey, rum) and cooking spirits.
Optional Enhancements
- Explosion-Proof Conveyor: Integrated belt or chain conveyor with spark-resistant motors.
- Vent Detection System: Automated shutoff and alarms for excessive vapor buildup.
- Data Logging: Ethernet/IoT connectivity for batch tracking, OEE reporting, and predictive maintenance.
- Capping & Sealing: Explosion-proof crimpers, cappers, or weld sealers for hermetic closures.
Benefits
- Unmatched Safety: ATEX-certified design eliminates sparks, hotspots, and electrostatic risks.
- Regulatory Compliance: Fully compliant with global hazardous area standards (ATEX, IECEx, NEC).
- High Precision: Microprocessor-controlled filling ensures accurate, repeatable volumes.
- Corrosion Resistance: Stainless steel and optional alloys handle aggressive flammable liquids.
- Low Maintenance: SIP/CIP cleaning and intrinsically safe components reduce downtime.
Technical Specifications
- Filling Range: 10mL–10L (adjustable)
- Accuracy: ±0.5% (volumetric) / ±0.1% (weight-based)
- Speed: Up to 1,200 containers/hour
- Materials: 316L stainless steel (optional Hastelloy/PTFE)
- Certification: ATEX II 2G, IECEx, NEC Class I, Division 1
- Power: Explosion-proof motors (24V DC or pneumatic actuators)
Why Choose This Machine?
This explosion-proof filling machine combines safety, precision, and regulatory compliance for handling flammable and explosive liquids. Its robust design, automation capabilities, and hazardous area certifications make it ideal for industries requiring rigorous risk mitigation and efficient high-volume filling.
Ready to ensure safe, compliant filling of your flammable products? Contact us for a customized solution and demo!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
