Automatic Explosion-proof Detergent Coating Multifunctional Liquid Filling Machine

Automatic Explosion-Proof Detergent & Coating Multifunctional Liquid Filling Machine

Przegląd:

Ten automatic explosion-proof liquid filling machine is designed for safe, precise, and efficient filling of flammable or hazardous liquids such as detergents, coatings, solvents, adhesives, or industrial chemicals . Certified for use in ATEX Zone 1/21 or Zone 2/22 environments , this machine combines high-speed operation, multifunctional versatility, and robust safety features to meet the demands of explosive atmospheres. It is ideal for industries like chemical manufacturing, paint production, pharmaceuticals, or household cleaning products .

Główne cechy:

1. Explosion-Proof Design:

   • Certyfikacja ATEX/IECEx:  Compliant with Zone 1/21 or Zone 2/22 hazardous area standards.
   • Spark-Resistant Construction:  All electrical components are encapsulated or intrinsically safe.
   • Static Grounding System:  Eliminates static buildup during filling to prevent ignition risks.

2. Multifunctional Compatibility:

   • Wide Product Range:  Suitable for detergents, coatings, viscous liquids (up to  10,000 cP ), and foaming materials.
   • Adjustable Fill Parameters:  Set fill volumes, weights, or rates via touchscreen HMI.
   • Otulanie azotem (opcjonalnie):  Inert gas purging to prevent foaming or oxidation.

3. Wypełnianie precyzyjne:

   • Weight-Based Accuracy:  High-precision load cells (±0.1% accuracy) ensure consistent fill levels.
   • Drip-Free Nozzles:  Prevents dripping after filling, reducing mess and cross-contamination.
   • Anti-Foam Technology:  Specialized nozzles minimize air entrapment and foam during filling.

4. Wysoka przepustowość:

   • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
   • Continuous Operation:  Fully automatic models support unattended operation with conveyor systems.

5. Bezpieczeństwo & Zgodność:

   • Emergency Stop Function:  Instantly halts operation in case of emergencies.
   • Ochrona przed przepełnieniem:  Automatically stops filling if preset limits are exceeded.
   • Ograniczanie wycieków:  Drip trays or enclosed filling areas catch accidental spills.

6. User-Friendly Operation:

   • HMI z ekranem dotykowym:  Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Hands-free start/stop for manual operation.
   • Szybka zmiana:  Tool-free nozzle and hose replacement for different container sizes or products.

7. Opcje dostosowywania:

   • Automated Capping:  Integrated capping system for sealed containers.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.
   • Kurtki podgrzewane (opcjonalnie):  Maintain optimal temperature for viscous or temperature-sensitive materials.

8. Konserwacja & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

9. Wszechstronność:

   • Container Flexibility:  Accommodates various container sizes (e.g., 5L to 20L pails, bottles, or cans).
   • Viscosity Handling:  Efficiently fills thin liquids, thick gels, or pastes.
   • Multi-Product Support:  Program different fill recipes for diverse formulations.

Aplikacje:

• Detergents & Cleaning Products:  Filling liquid soaps, disinfectants, or cleaners.
• Powłoki & Paints:  Dispensing viscous or thixotropic materials.
• Kleje & Sealants:  Filling industrial adhesives or sealants.
• Produkty farmaceutyczne:  Packaging suspensions, creams, or lotions.
• Chemikalia przemysłowe:  Handling solvents, oils, or corrosive liquids.

Kroki operacji:

1. Załadunek kontenera:  Empty container (pail, bottle, or can) is placed on the weighing platform (manually or via conveyor).
2. Nozzle Positioning:  Telescopic nozzle extends into the container to minimize splashing and foam.
3. Filling:  The machine fills the container to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. Opieczętowanie & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Usuwanie kontenerów:  Filled container is removed manually or transferred via conveyor.
7. Czyszczenie (opcjonalnie):  Nozzle self-purges or undergoes manual cleaning.

Korzyści:

1. Bezpieczeństwo:  ATEX certification, spark-resistant design, and static grounding ensure safe operation in hazardous environments.
2. Dokładność:  Weight-based filling ensures precise dosing, reducing overfilling and material waste.
3. Prędkość:  High throughput (60–120 containers/hour) improves productivity.
4. Elastyczność:  Handles viscous, thixotropic, or foaming liquids with ease.
5. Łatwość użytkowania:  Touchscreen HMI and foot pedal control simplify operation.
6. Niskie koszty utrzymania:  Tool-free cleaning and durable construction minimize downtime.
7. Personalizacja:  Optional features like nitrogen blanketing and automated capping enhance functionality.

Dlaczego warto wybrać tę maszynę?

Ten automatic explosion-proof liquid filling machine combines safety, precision, and multifunctional versatility into a reliable solution for filling hazardous or flammable liquids. With features like ATEX compliance, weight-based accuracy, and anti-foam nozzles , it addresses the unique challenges of explosive atmospheres while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Natychmiastowe zamówienie:

Strona internetowa: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co. Ltd.: https://fillingmachinecn.en.made-in-china.com