Automatic Explosion-proof Detergent Coating Multifunctional Liquid Filling Machine
Automatic Explosion-Proof Detergent & Coating Multifunctional Liquid Filling Machine
Visão geral:
O automatic explosion-proof liquid filling machine is designed for safe, precise, and efficient filling of flammable or hazardous liquids such as detergents, coatings, solvents, adhesives, or industrial chemicals . Certified for use in ATEX Zone 1/21 or Zone 2/22 environments , this machine combines high-speed operation, multifunctional versatility, and robust safety features to meet the demands of explosive atmospheres. It is ideal for industries like chemical manufacturing, paint production, pharmaceuticals, or household cleaning products .
Principais características:
Explosion-Proof Design:
- ATEX/IECEx Certification: Compliant with Zone 1/21 or Zone 2/22 hazardous area standards.
- Spark-Resistant Construction: All electrical components are encapsulated or intrinsically safe.
- Static Grounding System: Eliminates static buildup during filling to prevent ignition risks.
Multifunctional Compatibility:
- Wide Product Range: Suitable for detergents, coatings, viscous liquids (up to 10,000 cP ), and foaming materials.
- Adjustable Fill Parameters: Set fill volumes, weights, or rates via touchscreen HMI.
- Cobertura de nitrogênio (opcional): Inert gas purging to prevent foaming or oxidation.
Preenchimento de precisão:
- Weight-Based Accuracy: High-precision load cells (±0.1% accuracy) ensure consistent fill levels.
- Drip-Free Nozzles: Prevents dripping after filling, reducing mess and cross-contamination.
- Anti-Foam Technology: Specialized nozzles minimize air entrapment and foam during filling.
Alto rendimento:
- Fast Cycle Times: Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).
- Continuous Operation: Fully automatic models support unattended operation with conveyor systems.
Segurança & Conformidade:
- Emergency Stop Function: Instantly halts operation in case of emergencies.
- Proteção contra transbordamento: Automatically stops filling if preset limits are exceeded.
- Contenção de derramamento: Drip trays or enclosed filling areas catch accidental spills.
User-Friendly Operation:
- IHM com tela sensível ao toque: Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
- Foot Pedal Control: Hands-free start/stop for manual operation.
- Troca rápida: Tool-free nozzle and hose replacement for different container sizes or products.
Opções de personalização:
- Automated Capping: Integrated capping system for sealed containers.
- Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.
- Jaquetas aquecidas (opcional): Maintain optimal temperature for viscous or temperature-sensitive materials.
Manutenção & Cleanliness:
- Self-Purging Function: Automatically cleans the nozzle after each cycle.
- Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.
- IP65/69K Rating: Dust and water resistance for harsh environments.
Versatilidade:
- Container Flexibility: Accommodates various container sizes (e.g., 5L to 20L pails, bottles, or cans).
- Viscosity Handling: Efficiently fills thin liquids, thick gels, or pastes.
- Multi-Product Support: Program different fill recipes for diverse formulations.
Aplicações:
- Detergents & Cleaning Products: Filling liquid soaps, disinfectants, or cleaners.
- Revestimentos & Paints: Dispensing viscous or thixotropic materials.
- Adesivos & Sealants: Filling industrial adhesives or sealants.
- Produtos farmacêuticos: Packaging suspensions, creams, or lotions.
- Produtos químicos industriais: Handling solvents, oils, or corrosive liquids.
Etapas da operação:
- Carregamento de contêineres: Empty container (pail, bottle, or can) is placed on the weighing platform (manually or via conveyor).
- Nozzle Positioning: Telescopic nozzle extends into the container to minimize splashing and foam.
- Filling: The machine fills the container to the preset weight using load cells.
- Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
- Selagem & Capping (Optional): Automated or manual capping applies a sealed lid.
- Remoção de contêineres: Filled container is removed manually or transferred via conveyor.
- Limpeza (Opcional): Nozzle self-purges or undergoes manual cleaning.
Benefícios:
- Segurança: ATEX certification, spark-resistant design, and static grounding ensure safe operation in hazardous environments.
- Precisão: Weight-based filling ensures precise dosing, reducing overfilling and material waste.
- Velocidade: High throughput (60–120 containers/hour) improves productivity.
- Flexibilidade: Handles viscous, thixotropic, or foaming liquids with ease.
- Facilidade de uso: Touchscreen HMI and foot pedal control simplify operation.
- Baixa manutenção: Tool-free cleaning and durable construction minimize downtime.
- Personalização: Optional features like nitrogen blanketing and automated capping enhance functionality.
Por que escolher esta máquina?
Esse automatic explosion-proof liquid filling machine combines safety, precision, and multifunctional versatility into a reliable solution for filling hazardous or flammable liquids. With features like ATEX compliance, weight-based accuracy, and anti-foam nozzles , it addresses the unique challenges of explosive atmospheres while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.
Pedido Imediato:
Site: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
