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High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials

GZM-30AB-1PT

chemical material filling machine,shampoo filling machines,oil filling machines

High-Efficiency 5-Gallon Pail Filling Machines for Chemical Materials


Descripción general:

El high-efficiency 5-gallon pail filling machine is designed for precise, fast, and safe filling of chemical materials into 5-gallon (19L) pails. Ideal para industrias como: chemical manufacturing, adhesives, coatings, pharmaceuticals, or household cleaning products , this equipment ensures accurate fill weights, minimizes waste, and handles viscous or foaming chemicals with ease. Available in semi-automatic or fully automatic configurations, it combines reliability, user-friendliness, and compliance with safety standards.


Características principales:

  1. Llenado de precisión:

    • Weight-Based Accuracy:  High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
    • Adjustable Fill Levels:  Easily set fill volumes or weights via touchscreen HMI.
    • Drip-Free Nozzles:  Prevents dripping after filling, reducing mess and cross-contamination.
  2. High Throughput:

    • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
    • Continuous Operation:  Fully automatic models support unattended operation with conveyor systems.
  3. Chemical Compatibility:

    • Corrosion-Resistant Construction:  Stainless steel (304/316) with PTFE or FKM seals for harsh chemicals.
    • Heated Jackets (Optional):  Maintain optimal temperature for viscous or temperature-sensitive materials.
    • Inline Filters:  Prevent clogging from impurities or particulates.
  4. Foam Management:

    • Anti-Foam Nozzles:  Minimize air entrapment and foam during filling.
    • Low-Shear Pumping:  Diaphragm or peristaltic pumps reduce agitation in viscous liquids.
    • Pre-Wetting Option:  Injects a small amount of liquid into the pail before filling to reduce foam.
  5. Seguridad & Cumplimiento:

    • Certificación ATEX/IECEx:  Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
    • Conexión a tierra estática:  Eliminates static buildup during filling.
    • Contención de derrames:  Drip trays or enclosed filling areas catch accidental spills.
  6. User-Friendly Operation:

    • HMI de pantalla táctil:  Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
    • Foot Pedal Control:  Hands-free start/stop for manual operation.
    • Cambio rápido:  Tool-free nozzle and hose replacement for different pail sizes or products.
  7. Customization Options:

    • Inertización de nitrógeno (opcional):  Inert gas purging prevents foaming and oxidation.
    • Automated Capping:  Integrated capping system for sealed pails.
    • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.
  8. Mantenimiento & Cleanliness:

    • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
    • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
    • IP65/69K Rating:  Dust and water resistance for harsh environments.
  9. Versatilidad:

    • Multi-Product Handling:  Program different fill recipes for various chemical formulations.
    • Pail Size Flexibility:  Accommodates pails from 5L to 20L with adjustable nozzle height.
    • Viscosity Range:  Handles solutions up to  10,000 cP  (e.g., adhesives, coatings, gels).

Aplicaciones:

  • Chemical Manufacturing:  Filling acids, bases, solvents, or specialty chemicals.
  • Adhesivos & Recubrimientos:  Dispensing viscous or thixotropic materials.
  • productos farmacéuticos:  Packaging suspensions, creams, or lotions.
  • Household Chemicals:  Filling detergents, disinfectants, or cleaners.
  • Industrial Lubricants:  Dispensing oils or greases into pails.

Pasos de la operación:

  1. Container Loading:  Empty 5-gallon pail is placed on the weighing platform (manually or via conveyor).
  2. Nozzle Positioning:  Telescopic nozzle extends into the pail to minimize splashing and foam.
  3. Filling:  The machine fills the pail to the preset weight using load cells.
  4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
  5. Caza de focas & Capping (Optional):  Automated or manual capping applies a sealed lid.
  6. Retirada de contenedores:  Filled pail is removed manually or transferred via conveyor.
  7. Limpieza (opcional):  Nozzle self-purges or undergoes manual cleaning.

Beneficios:

  1. Exactitud:  Weight-based filling ensures precise dosing, reducing overfilling and material waste.
  2. Velocidad:  High throughput (60–120 pails/hour) improves productivity.
  3. Seguridad:  ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
  4. Flexibilidad:  Handles viscous, thixotropic, or foaming chemicals with ease.
  5. Facilidad de uso:  Touchscreen HMI and foot pedal control simplify operation.
  6. Low Maintenance:  Tool-free cleaning and durable construction minimize downtime.
  7. Personalización:  Optional features like nitrogen blanketing and automated capping enhance functionality.

¿Por qué elegir esta máquina?

This high-efficiency 5-gallon pail filling machine combines precision, speed, and safety into a reliable solution for filling chemical materials. With features like weight-based accuracy, anti-foam nozzles, and corrosion-resistant materials , it addresses the unique challenges of viscous or hazardous liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Orden inmediata:

Sitio web: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

Compañía manufacturera de China Ltd.: https://fillingmachinecn.en.made-in-china.com

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예전
Automatic Explosion-proof Detergent Coating Multifunctional Liquid Filling Machine
Easy to Operate High Efficiency Filling Machines for Foaming Chemical Solution in Pail
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