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High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials
High-Efficiency 5-Gallon Pail Filling Machines for Chemical Materials
Visão geral:
O high-efficiency 5-gallon pail filling machine is designed for precise, fast, and safe filling of chemical materials into 5-gallon (19L) pails. Ideal para indústrias como chemical manufacturing, adhesives, coatings, pharmaceuticals, or household cleaning products , this equipment ensures accurate fill weights, minimizes waste, and handles viscous or foaming chemicals with ease. Available in semi-automatic or fully automatic configurations, it combines reliability, user-friendliness, and compliance with safety standards.
Principais características:
Preenchimento de precisão:
- Weight-Based Accuracy: High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
- Adjustable Fill Levels: Easily set fill volumes or weights via touchscreen HMI.
- Drip-Free Nozzles: Prevents dripping after filling, reducing mess and cross-contamination.
Alto rendimento:
- Fast Cycle Times: Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).
- Continuous Operation: Fully automatic models support unattended operation with conveyor systems.
Chemical Compatibility:
- Construção resistente à corrosão: Stainless steel (304/316) with PTFE or FKM seals for harsh chemicals.
- Jaquetas aquecidas (opcional): Maintain optimal temperature for viscous or temperature-sensitive materials.
- Inline Filters: Prevent clogging from impurities or particulates.
Foam Management:
- Anti-Foam Nozzles: Minimize air entrapment and foam during filling.
- Low-Shear Pumping: Diaphragm or peristaltic pumps reduce agitation in viscous liquids.
- Pre-Wetting Option: Injects a small amount of liquid into the pail before filling to reduce foam.
Segurança & Conformidade:
- ATEX/IECEx Certification: Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
- Aterramento estático: Eliminates static buildup during filling.
- Contenção de derramamento: Drip trays or enclosed filling areas catch accidental spills.
User-Friendly Operation:
- IHM com tela sensível ao toque: Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
- Foot Pedal Control: Hands-free start/stop for manual operation.
- Troca rápida: Tool-free nozzle and hose replacement for different pail sizes or products.
Opções de personalização:
- Cobertura de nitrogênio (opcional): Inert gas purging prevents foaming and oxidation.
- Automated Capping: Integrated capping system for sealed pails.
- Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.
Manutenção & Cleanliness:
- Self-Purging Function: Automatically cleans the nozzle after each cycle.
- Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.
- IP65/69K Rating: Dust and water resistance for harsh environments.
Versatilidade:
- Multi-Product Handling: Program different fill recipes for various chemical formulations.
- Pail Size Flexibility: Accommodates pails from 5L to 20L with adjustable nozzle height.
- Viscosity Range: Handles solutions up to 10,000 cP (e.g., adhesives, coatings, gels).
Aplicações:
- Chemical Manufacturing: Filling acids, bases, solvents, or specialty chemicals.
- Adesivos & Revestimentos: Dispensing viscous or thixotropic materials.
- Produtos farmacêuticos: Packaging suspensions, creams, or lotions.
- Household Chemicals: Filling detergents, disinfectants, or cleaners.
- Industrial Lubricants: Dispensing oils or greases into pails.
Etapas da operação:
- Carregamento de contêineres: Empty 5-gallon pail is placed on the weighing platform (manually or via conveyor).
- Nozzle Positioning: Telescopic nozzle extends into the pail to minimize splashing and foam.
- Filling: The machine fills the pail to the preset weight using load cells.
- Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
- Selagem & Capping (Optional): Automated or manual capping applies a sealed lid.
- Remoção de contêineres: Filled pail is removed manually or transferred via conveyor.
- Limpeza (Opcional): Nozzle self-purges or undergoes manual cleaning.
Benefícios:
- Precisão: Weight-based filling ensures precise dosing, reducing overfilling and material waste.
- Velocidade: High throughput (60–120 pails/hour) improves productivity.
- Segurança: ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
- Flexibilidade: Handles viscous, thixotropic, or foaming chemicals with ease.
- Facilidade de uso: Touchscreen HMI and foot pedal control simplify operation.
- Baixa manutenção: Tool-free cleaning and durable construction minimize downtime.
- Personalização: Optional features like nitrogen blanketing and automated capping enhance functionality.
Por que escolher esta máquina?
Esse high-efficiency 5-gallon pail filling machine combines precisão, velocidade e segurança into a reliable solution for filling chemical materials. With features like weight-based accuracy, anti-foam nozzles, and corrosion-resistant materials , it addresses the unique challenges of viscous or hazardous liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.
Pedido Imediato:
Site: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
