High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials

High-Efficiency 5-Gallon Pail Filling Machines for Chemical Materials

Overview:

ال high-efficiency 5-gallon pail filling machine is designed for precise, fast, and safe filling of chemical materials into 5-gallon (19L) pails. Ideal for industries such as chemical manufacturing, adhesives, coatings, pharmaceuticals, or household cleaning products , this equipment ensures accurate fill weights, minimizes waste, and handles viscous or foaming chemicals with ease. Available in semi-automatic or fully automatic configurations, it combines reliability, user-friendliness, and compliance with safety standards.

الميزات الرئيسية:

1. الحشو الدقيق:

   • Weight-Based Accuracy:  High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
   • Adjustable Fill Levels:  Easily set fill volumes or weights via touchscreen HMI.
   • Drip-Free Nozzles:  Prevents dripping after filling, reducing mess and cross-contamination.

2. High Throughput:

   • Fast Cycle Times:  Fills up to  60 pails per hour  (semi-auto) or  120+ pails per hour  (fully auto).
   • Continuous Operation:  Fully automatic models support unattended operation with conveyor systems.

3. التوافق الكيميائي:

   • Corrosion-Resistant Construction:  Stainless steel (304/316) with PTFE or FKM seals for harsh chemicals.
   • Heated Jackets (Optional):  Maintain optimal temperature for viscous or temperature-sensitive materials.
   • Inline Filters:  Prevent clogging from impurities or particulates.

4. Foam Management:

   • Anti-Foam Nozzles:  Minimize air entrapment and foam during filling.
   • Low-Shear Pumping:  Diaphragm or peristaltic pumps reduce agitation in viscous liquids.
   • Pre-Wetting Option:  Injects a small amount of liquid into the pail before filling to reduce foam.

5. أمان & Compliance:

   • ATEX/IECEx Certification:  Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
   • Static Grounding:  Eliminates static buildup during filling.
   • Spill Containment:  Drip trays or enclosed filling areas catch accidental spills.

6. User-Friendly Operation:

   • Touchscreen HMI:  Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
   • Foot Pedal Control:  Hands-free start/stop for manual operation.
   • Quick Changeover:  Tool-free nozzle and hose replacement for different pail sizes or products.

7. خيارات التخصيص:

   • التغطية بالنيتروجين (اختياري):  Inert gas purging prevents foaming and oxidation.
   • Automated Capping:  Integrated capping system for sealed pails.
   • Labeling Integration (Optional):  Apply barcodes, batch numbers, or expiration dates.

8. Maintenance & Cleanliness:

   • Self-Purging Function:  Automatically cleans the nozzle after each cycle.
   • Tool-Free Cleaning:  Quick-disassembly nozzles and hoses for easy maintenance.
   • IP65/69K Rating:  Dust and water resistance for harsh environments.

9. التنوع:

   • Multi-Product Handling:  Program different fill recipes for various chemical formulations.
   • Pail Size Flexibility:  Accommodates pails from 5L to 20L with adjustable nozzle height.
   • Viscosity Range:  Handles solutions up to  10,000 cP  (e.g., adhesives, coatings, gels).

التطبيقات:

• Chemical Manufacturing:  Filling acids, bases, solvents, or specialty chemicals.
• Adhesives & Coatings:  Dispensing viscous or thixotropic materials.
• Pharmaceuticals:  Packaging suspensions, creams, or lotions.
• Household Chemicals:  Filling detergents, disinfectants, or cleaners.
• Industrial Lubricants:  Dispensing oils or greases into pails.

خطوات التشغيل:

1. Container Loading:  Empty 5-gallon pail is placed on the weighing platform (manually or via conveyor).
2. Nozzle Positioning:  Telescopic nozzle extends into the pail to minimize splashing and foam.
3. تعبئة:  The machine fills the pail to the preset weight using load cells.
4. Foam Control (Optional):  Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
5. ختم & Capping (Optional):  Automated or manual capping applies a sealed lid.
6. Container Removal:  Filled pail is removed manually or transferred via conveyor.
7. Cleanup (Optional):  Nozzle self-purges or undergoes manual cleaning.

فوائد:

1. Accuracy:  Weight-based filling ensures precise dosing, reducing overfilling and material waste.
2. سرعة:  High throughput (60–120 pails/hour) improves productivity.
3. أمان:  ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
4. Flexibility:  Handles viscous, thixotropic, or foaming chemicals with ease.
5. Ease of Use:  Touchscreen HMI and foot pedal control simplify operation.
6. Low Maintenance:  Tool-free cleaning and durable construction minimize downtime.
7. التخصيص:  Optional features like nitrogen blanketing and automated capping enhance functionality.

لماذا تختار هذه الآلة؟

هذا high-efficiency 5-gallon pail filling machine combines precision, speed, and safety into a reliable solution for filling chemical materials. With features like weight-based accuracy, anti-foam nozzles, and corrosion-resistant materials , it addresses the unique challenges of viscous or hazardous liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

طلب فوري:

موقع إلكتروني: https://www.glzon.com/product/drumfillingmachines-en.html

علي بابا: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

شركة الصين للتصنيع المحدودة: https://fillingmachinecn.en.made-in-china.com