High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials
High-Efficiency 5-Gallon Pail Filling Machines for Chemical Materials
Descripción general：
El high-efficiency 5-gallon pail filling machine is designed for precise, fast, and safe filling of chemical materials into 5-gallon (19L) pails. Ideal para industrias como: chemical manufacturing, adhesives, coatings, pharmaceuticals, or household cleaning products , this equipment ensures accurate fill weights, minimizes waste, and handles viscous or foaming chemicals with ease. Available in semi-automatic or fully automatic configurations, it combines reliability, user-friendliness, and compliance with safety standards.
Características principales：
Llenado de precisión：
- Weight-Based Accuracy： High-precision load cells (±0.1% accuracy) ensure consistent fill weights.
- Adjustable Fill Levels： Easily set fill volumes or weights via touchscreen HMI.
- Drip-Free Nozzles： Prevents dripping after filling, reducing mess and cross-contamination.
High Throughput：
- Fast Cycle Times： Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).
- Continuous Operation： Fully automatic models support unattended operation with conveyor systems.
Chemical Compatibility：
- Corrosion-Resistant Construction： Stainless steel (304/316) with PTFE or FKM seals for harsh chemicals.
- Heated Jackets (Optional)： Maintain optimal temperature for viscous or temperature-sensitive materials.
- Inline Filters： Prevent clogging from impurities or particulates.
Foam Management：
- Anti-Foam Nozzles： Minimize air entrapment and foam during filling.
- Low-Shear Pumping： Diaphragm or peristaltic pumps reduce agitation in viscous liquids.
- Pre-Wetting Option： Injects a small amount of liquid into the pail before filling to reduce foam.
Seguridad & Cumplimiento：
- ATEX/IECEx Certification： Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
- Conexión a tierra estática： Eliminates static buildup during filling.
- Contención de derrames： Drip trays or enclosed filling areas catch accidental spills.
User-Friendly Operation：
- HMI de pantalla táctil： Intuitive interface for setting parameters, monitoring batches, and troubleshooting.
- Foot Pedal Control： Hands-free start/stop for manual operation.
- Cambio rápido： Tool-free nozzle and hose replacement for different pail sizes or products.
Customization Options：
- Inertización de nitrógeno (opcional)： Inert gas purging prevents foaming and oxidation.
- Automated Capping： Integrated capping system for sealed pails.
- Labeling Integration (Optional)： Apply barcodes, batch numbers, or expiration dates.
Mantenimiento & Cleanliness：
- Self-Purging Function： Automatically cleans the nozzle after each cycle.
- Tool-Free Cleaning： Quick-disassembly nozzles and hoses for easy maintenance.
- IP65/69K Rating： Dust and water resistance for harsh environments.
Versatilidad：
- Multi-Product Handling： Program different fill recipes for various chemical formulations.
- Pail Size Flexibility： Accommodates pails from 5L to 20L with adjustable nozzle height.
- Viscosity Range： Handles solutions up to 10,000 cP (e.g., adhesives, coatings, gels).
Aplicaciones：
- Chemical Manufacturing： Filling acids, bases, solvents, or specialty chemicals.
- Adhesivos & Recubrimientos： Dispensing viscous or thixotropic materials.
- productos farmacéuticos： Packaging suspensions, creams, or lotions.
- Household Chemicals： Filling detergents, disinfectants, or cleaners.
- Industrial Lubricants： Dispensing oils or greases into pails.
Pasos de la operación：
- Container Loading： Empty 5-gallon pail is placed on the weighing platform (manually or via conveyor).
- Nozzle Positioning： Telescopic nozzle extends into the pail to minimize splashing and foam.
- Filling： The machine fills the pail to the preset weight using load cells.
- Foam Control (Optional)： Nitrogen blanketing or anti-foam nozzles reduce air entrapment.
- Sealing & Capping (Optional)： Automated or manual capping applies a sealed lid.
- Retirada de contenedores： Filled pail is removed manually or transferred via conveyor.
- Limpieza (opcional)： Nozzle self-purges or undergoes manual cleaning.
Beneficios：
- Exactitud： Weight-based filling ensures precise dosing, reducing overfilling and material waste.
- Velocidad： High throughput (60–120 pails/hour) improves productivity.
- Seguridad： ATEX certification, drip-free nozzles, and static grounding ensure safe operation.
- Flexibilidad： Handles viscous, thixotropic, or foaming chemicals with ease.
- Facilidad de uso： Touchscreen HMI and foot pedal control simplify operation.
- Low Maintenance： Tool-free cleaning and durable construction minimize downtime.
- Personalización： Optional features like nitrogen blanketing and automated capping enhance functionality.
¿Por qué elegir esta máquina?
Este high-efficiency 5-gallon pail filling machine combines precision, speed, and safety into a reliable solution for filling chemical materials. With features like weight-based accuracy, anti-foam nozzles, and corrosion-resistant materials , it addresses the unique challenges of viscous or hazardous liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.
Orden inmediata：
Sitio web： https://www.glzon.com/product/drumfillingmachines-en.html
Compañía manufacturera de China Ltd.： https://fillingmachinecn.en.made-in-china.com
