Semi-automatic Hopper Type Ex-Proof Pail Filling Machine for Ethanol/acrylic Resin Filling

Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing

Обзор:

The  Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing  is a high-efficiency, precision-engineered solution designed for the  automotive lubricants industry . This machine is specifically tailored for filling engine oils, gear oils, transmission fluids, and other automotive lubricants into pails or drums, while automatically sealing them with crown lids to ensure airtight closure and product integrity. With its dual-head configuration, it doubles productivity, making it ideal for  large-scale production  in oil refineries, lubricant manufacturers, and automotive packaging operations.

Основные характеристики:

1. Double-Head Design:

   • Высокая пропускная способность:  Simultaneously fills two pails or drums, significantly increasing production speed compared to single-head machines.

   • Synchronized Operation:  Both heads operate in tandem, ensuring consistent fill volumes and cycle times.

2. Точное наполнение:

   • Volumetric or Mass Flow Meters:  Accurate fill volumes (e.g., 1L, 4L, 20L, 200L) with ±0.5% accuracy.

   • Регулируемая скорость заполнения:  Controlled flow rate to prevent splashing or foaming of engine oils.

   • Азотная подушка (опционально):  Inert gas purging to minimize oxidation and maintain oil quality.

3. Crown Lid Sealing System:

   • Automated Lid Placement:  Integrated robotic arm or conveyor system places crown lids onto filled containers.

   • Pneumatic Crimping Head:  Ensures hermetic seal by crimping the lid edges, preventing leaks or contamination.

   • Compatible with Standard Crown Lids:  Works with tinplate, aluminum, or composite crown lids.

4. Engine Oil Compatibility:

   • Viscosity Handling:  Designed for high-viscosity fluids like SAE 5W-30, SAE 10W-40, synthetic oils, and gear oils.

   • Heated Hoses (Optional):  Prevents oil thickening during filling, especially for cold-climate formulations.

   • Chemical-Resistant Materials:  Stainless steel (304/316L), PTFE hoses, and corrosion-resistant seals.

5. Automation & Эффективность:

   • Интеграция конвейера:  Seamlessly connects with infeed and outfeed conveyors for automated workflow.

   • Сенсорный экран HMI:  User-friendly interface for setting fill parameters, sealing pressure, and monitoring production.

   • Automated Pail Indexing:  Positions containers accurately under filling heads and sealing station.

6. Безопасность & Согласие:

   • Spill Prevention:  Drip trays, nozzle blow-off systems, and leak detection minimize oil waste and contamination.

   • Аварийная остановка & Safety Sensors:  Ensures operator safety during operation.

   • CE/ISO Compliance:  Meets international standards for machinery safety and performance.

7. Параметры настройки:

   • Data Logging:  Регистрирует объемы заполнения, номера партий и временные метки для отслеживания.

   • Remote Monitoring:  Enables integration with SCADA systems for real-time production tracking.

   • Tool-Free Maintenance:  Quick access to components for cleaning, inspection, and replacement.

8. Прочность & Низкие эксплуатационные расходы:

   • Stainless Steel Construction:  Robust frame and contact parts resistant to corrosion and wear.

   • Quick-Change Nozzles:  Interchangeable filling nozzles for different container sizes and oil types.

   • Self-Cleaning Function (Optional):  Automated cleaning cycles reduce downtime.

Приложения:

• Automotive Lubricants:  Filling engine oils, gear oils, transmission fluids, and synthetic lubricants.

• Oil Refineries:  Packaging refined oils, base oils, and specialty lubricants into pails or drums.

• Aftermarket Products:  Sealing pails of OEM-spec oils for resale or distribution.

• Industrial Oils:  Filling hydraulic oils, industrial lubricants, and greases.

Этапы операции:

1. Загрузка контейнера:  Empty pails or drums are placed on the infeed conveyor.

2. Automatic Indexing:  The machine positions containers under the dual filling heads.

3. Точное наполнение:  Both heads dispense the exact volume of engine oil into each container.

4. Crown Lid Sealing:  A robotic arm or integrated sealing head places and crimps a crown lid onto the filled container.

5. Разгрузка контейнера:  Sealed containers are transferred to the outfeed conveyor for labeling or further processing.

6. Очистка (необязательно):  Hose blow-off or automated cleaning systems remove residual oil from nozzles.

Преимущества:

1. Doubled Productivity:  Dual-head design fills and seals two containers simultaneously, halving cycle time.

2. Airtight Seals:  Crown lid sealing ensures product freshness and prevents contamination.

3. Универсальность:  Handles a wide range of container sizes (e.g., 1L, 4L, 20L, 200L) and oil viscosities.

4. Reduced Labor Costs:  Minimal operator intervention; automated filling and sealing.

5. Последовательность & Точность:  Eliminates human error in fill volumes and lid sealing.

6. Согласие:  Meets safety and regulatory standards for automotive lubricant packaging.

7. Low Waste:  Drip-free nozzles and precise filling minimize oil loss.

Почему стоит выбрать эту машину?

The  Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing  is the ultimate solution for  high-speed, precision filling and sealing of automotive lubricants . Its robust construction, crown lid sealing capability, and advanced automation features make it perfect for manufacturers seeking efficiency, reliability, and compliance. Если вы’re producing engine oils, gear oils, or specialty lubricants, this machine delivers consistent results, reduces labor costs, and ensures product integrity.

Немедленный заказ:

Веб-сайт:  https://www.glzon.com/product/drumfillingmachines-en.html

Алибаба:  https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

Китайская производственная компания ООО.:  https://fillingmachinecn.en.made-in-china.com