Semi-automatic Hopper Type Ex-Proof Pail Filling Machine for Ethanol/acrylic Resin Filling

Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing

Przegląd:

Ten  Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing  is a high-efficiency, precision-engineered solution designed for the  automotive lubricants industry . This machine is specifically tailored for filling engine oils, gear oils, transmission fluids, and other automotive lubricants into pails or drums, while automatically sealing them with crown lids to ensure airtight closure and product integrity. With its dual-head configuration, it doubles productivity, making it ideal for  large-scale production  in oil refineries, lubricant manufacturers, and automotive packaging operations.

Główne cechy:

1. Double-Head Design:

   • Wysoka przepustowość:  Simultaneously fills two pails or drums, significantly increasing production speed compared to single-head machines.

   • Synchronized Operation:  Both heads operate in tandem, ensuring consistent fill volumes and cycle times.

2. Wypełnianie precyzyjne:

   • Volumetric or Mass Flow Meters:  Accurate fill volumes (e.g., 1L, 4L, 20L, 200L) with ±0.5% accuracy.

   • Regulowana prędkość napełniania:  Controlled flow rate to prevent splashing or foaming of engine oils.

   • Otulanie azotem (opcjonalnie):  Inert gas purging to minimize oxidation and maintain oil quality.

3. Crown Lid Sealing System:

   • Automated Lid Placement:  Integrated robotic arm or conveyor system places crown lids onto filled containers.

   • Pneumatic Crimping Head:  Ensures hermetic seal by crimping the lid edges, preventing leaks or contamination.

   • Compatible with Standard Crown Lids:  Works with tinplate, aluminum, or composite crown lids.

4. Engine Oil Compatibility:

   • Viscosity Handling:  Designed for high-viscosity fluids like SAE 5W-30, SAE 10W-40, synthetic oils, and gear oils.

   • Heated Hoses (Optional):  Prevents oil thickening during filling, especially for cold-climate formulations.

   • Chemical-Resistant Materials:  Stainless steel (304/316L), PTFE hoses, and corrosion-resistant seals.

5. Automation & Efektywność:

   • Integracja przenośnika:  Seamlessly connects with infeed and outfeed conveyors for automated workflow.

   • HMI z ekranem dotykowym:  User-friendly interface for setting fill parameters, sealing pressure, and monitoring production.

   • Automated Pail Indexing:  Positions containers accurately under filling heads and sealing station.

6. Bezpieczeństwo & Zgodność:

   • Spill Prevention:  Drip trays, nozzle blow-off systems, and leak detection minimize oil waste and contamination.

   • Zatrzymanie awaryjne & Safety Sensors:  Ensures operator safety during operation.

   • CE/ISO Compliance:  Meets international standards for machinery safety and performance.

7. Opcje dostosowywania:

   • Data Logging:  Rejestruje objętości napełnienia, numery partii i znaczniki czasu w celu umożliwienia śledzenia.

   • Remote Monitoring:  Enables integration with SCADA systems for real-time production tracking.

   • Tool-Free Maintenance:  Quick access to components for cleaning, inspection, and replacement.

8. Trwałość & Niskie koszty utrzymania:

   • Konstrukcje ze stali nierdzewnej:  Robust frame and contact parts resistant to corrosion and wear.

   • Quick-Change Nozzles:  Interchangeable filling nozzles for different container sizes and oil types.

   • Self-Cleaning Function (Optional):  Automated cleaning cycles reduce downtime.

Aplikacje:

• Automotive Lubricants:  Filling engine oils, gear oils, transmission fluids, and synthetic lubricants.

• Oil Refineries:  Packaging refined oils, base oils, and specialty lubricants into pails or drums.

• Aftermarket Products:  Sealing pails of OEM-spec oils for resale or distribution.

• Industrial Oils:  Filling hydraulic oils, industrial lubricants, and greases.

Kroki operacji:

1. Załadunek kontenera:  Empty pails or drums are placed on the infeed conveyor.

2. Automatic Indexing:  The machine positions containers under the dual filling heads.

3. Wypełnianie precyzyjne:  Both heads dispense the exact volume of engine oil into each container.

4. Crown Lid Sealing:  A robotic arm or integrated sealing head places and crimps a crown lid onto the filled container.

5. Rozładunek kontenera:  Sealed containers are transferred to the outfeed conveyor for labeling or further processing.

6. Czyszczenie (opcjonalnie):  Hose blow-off or automated cleaning systems remove residual oil from nozzles.

Korzyści:

1. Doubled Productivity:  Dual-head design fills and seals two containers simultaneously, halving cycle time.

2. Airtight Seals:  Crown lid sealing ensures product freshness and prevents contamination.

3. Wszechstronność:  Handles a wide range of container sizes (e.g., 1L, 4L, 20L, 200L) and oil viscosities.

4. Reduced Labor Costs:  Minimal operator intervention; automated filling and sealing.

5. Konsystencja & Dokładność:  Eliminates human error in fill volumes and lid sealing.

6. Zgodność:  Meets safety and regulatory standards for automotive lubricant packaging.

7. Low Waste:  Drip-free nozzles and precise filling minimize oil loss.

Dlaczego warto wybrać tę maszynę?

Ten  Automatic Double-Head Engine Oil Filling Machine with Crown Lid Sealing  is the ultimate solution for  high-speed, precision filling and sealing of automotive lubricants . Its robust construction, crown lid sealing capability, and advanced automation features make it perfect for manufacturers seeking efficiency, reliability, and compliance. Czy ty’re producing engine oils, gear oils, or specialty lubricants, this machine delivers consistent results, reduces labor costs, and ensures product integrity.

Natychmiastowe zamówienie:

Strona internetowa:  https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba:  https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co. Ltd.:  https://fillingmachinecn.en.made-in-china.com