Fertilizer Packaging Machine Urea, Compost, Grain Filling System 25kg/50kg Valve Bag Packing 3

Fertilizer Packaging Machine for Urea, Compost, Grain: 25kg/50kg Valve Bag Filling System

A robust Fertilizer Packaging Machine designed for efficient, precise, and versatile packaging of urea, compost, grains, and other granular or powdery materials. This system is ideal for agricultural, industrial, and retail applications, handling 25kg and 50kg valve bags with ease.

Key Features

1. High-Speed Packaging

   • Filling speeds: Up to 1200 bags/hour (dependent on material and bag size).
   • Dual-head configuration for continuous operation and reduced downtime.

2. Precision Filling

   • ±0.2% accuracy using weight-based filling technology with integrated load cells.
   • Volumetric filling option for consistent results across different materials.
   • Adjustable speed control to prevent dust emissions and material degradation.

3. Versatile Material Compatibility

   • Suitable for granular (urea, grains) and powdery materials (compost, fertilizers).
   • Stainless steel (304/316L) construction for durability and corrosion resistance.
   • Easy cleaning with removable hopper, vibratory feeders, and tool-free parts.

4. Valve Bag Handling

   • Automatic bag detection and spout opening for seamless operation.
   • Inflation system for valve bags to ensure proper sealing and stackability.
   • Compatible with PE, PP, and biodegradable valve bags.

5. Advanced Automation

   • Touchscreen HMI with intuitive controls for recipe management, batch tracking, and diagnostics.
   • Pre-programmable recipes for different bag sizes (25kg/50kg) and materials.
   • Remote monitoring via Ethernet/USB/4G and integration with MES/ERP systems.

6. Safety & Compliance

   • Dust extraction system with HEPA filters to minimize environmental contamination.
   • ATEX/IECEx certification for hazardous dust environments.
   • Emergency stop buttons, safety interlocks, and overload protection.

7. Customization Options

   • Vibratory or gravitational feeders for controlled material flow.
   • Integrated weighing scales, RFID tagging, and barcode scanning for traceability.
   • Optional conveyor systems for automated bag transport and palletizing.

Technical Specifications

• Capacity: 25–50kg per bag (adjustable).
• Accuracy: ±0.2% (weight-based).
• Materials: Stainless steel (304/316L) for hoppers, augers, and contact parts.
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 22 for dust-prone areas.
• Communication Ports: Ethernet, USB, or industrial protocols (e.g., Profibus, Modbus).

Applications

• Fertilizers: Urea, NPK blends, organic compost, and granular fertilizers.
• Grains: Wheat, rice, corn, soybeans, and animal feed.
• Industrial Materials: Plastic pellets, cement, sand, and powdered chemicals.
• Retail & Agriculture: Bagged products for farms, gardens, and retail stores.

Why Choose This System?

• Efficiency: High-speed operation reduces labor costs and increases productivity.
• Flexibility: Handles both 25kg and 50kg bags with no manual adjustments.
• Safety: Dust control and ATEX compliance ensure operator and environmental safety.
• Scalability: Modular design allows for future upgrades (e.g., additional heads, automation features).
• Global Support: OEM warranties, spare parts availability, and worldwide service networks.

Integration Capabilities

• Upstream: Connects with mixing tanks, blenders, or storage silos via screw conveyors or pneumatic systems.
• Downstream: Seamlessly integrates with palletizing systems, labeling machines, or stretch-wrapping equipment.
• Smart Factory: Compatible with Industry 4.0 platforms for remote monitoring, predictive maintenance, and data analytics.

Ideal For

• Agricultural cooperatives and fertilizer manufacturers.
• Grain processing plants and animal feed producers.
• Retailers requiring bagged products for sale.
• Industrial facilities handling bulk granular or powdery materials.

The Fertilizer Packaging Machine is your solution for reliable, high-speed, and precise packaging of urea, compost, grains, and more.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com