Advanced IBC Tote Filling Machine for Industrial Packaging 3

Advanced IBC Tote Filling Machine for Industrial Packaging

An Advanced IBC Tote Filling Machine is designed to deliver unparalleled precision, speed, and safety for high-volume industrial packaging of bulk liquids. Ideal for chemicals, oils, food products, pharmaceuticals, and more, these systems combine cutting-edge technology with robust engineering to meet the demands of modern manufacturing.

Key Features

1. High-Speed Efficiency

   • Fill times: Complete a 1000L IBC in 10–30 minutes (depending on product viscosity and nozzle configuration).
   • Dual or multi-nozzle options for simultaneous filling of multiple IBCs, reducing cycle times by up to 50%.
   • Flow rate control: Adjustable from 50–200 L/min for thin to high-viscosity liquids.

2. Ultra-Precision Filling

   • ±0.2% accuracy using weight-based filling with load cells and volumetric filling via flow meters.
   • Temperature compensation and density adjustment for thermally sensitive or variable-viscosity products.
   • Pre-fill and top-off cycles to minimize overfill and product waste.

3. Industrial-Grade Construction

   • Stainless steel (316L) frame and contact parts for superior corrosion resistance and compatibility with aggressive chemicals.
   • Heavy-duty pneumatic actuators and high-flow pumps (centrifugal, gear, or diaphragm) for consistent performance.
   • Forklift-compatible design with adjustable stands and locking mechanisms for secure IBC positioning.

4. Smart Automation & Controls

   • Touchscreen HMI with intuitive interface for recipe management, batch tracking, and diagnostics.
   • Remote monitoring via Ethernet/USB/4G and integration with MES/ERP systems for real-time data logging.
   • Pre-programmable recipes for different products, container sizes, and fill levels.

5. Enhanced Safety & Compliance

   • ATEX/IECEx Zone 1/21 certification for hazardous environments (e.g., flammable liquids, explosive atmospheres).
   • Drip-free valves, static grounding clamps, and emergency stop buttons to prevent spills and operator injury.
   • Inert gas blanketing option to eliminate vapor buildup and oxidation during filling.
   • Interlocked safety guards and light curtains for operator protection during maintenance.

6. Versatility & Customization

   • Viscosity-specific pumps and nozzle adapters for thin to high-viscosity liquids and various IBC spout types.
   • Integrated weighing scales, RFID tagging, and barcode scanning for traceability and inventory management.
   • Customizable nozzles for different IBC sizes (e.g., 200L totes, 1000L IBCs, or intermediate containers).

Technical Specifications

• Capacity: Up to 200L/min (adjustable based on pump and nozzle size).
• Accuracy: ±0.2% (weight-based or volumetric).
• Materials: Stainless steel (316L), Hastelloy, or PTFE (for corrosive products).
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 1/21 or NEMA 4/4X for harsh or explosive environments.
• Communication Ports: Ethernet, USB, 4G, or industrial protocols (e.g., Profibus, Modbus).

Applications

• Chemicals: Acids, bases, solvents, resins, and bulk chemicals.
• Oil & Lubricants: Engine oils, hydraulic fluids, greases, and specialty lubricants.
• Food & Beverage: Syrups, oils, sauces, and bulk liquid ingredients.
• Pharmaceuticals: APIs, bulk actives, and liquid formulations.
• Industrial Cleaning: Solvents, degreasers, and bulk cleaning agents.

Why Choose an Advanced IBC Tote Filler?

• Unmatched Reliability: Industrial-grade components ensure continuous operation in demanding environments.
• Scalability: Modular designs allow for future upgrades (e.g., additional pumps, automation features).
• Data-Driven Operations: Real-time monitoring, predictive maintenance alerts, and compliance reporting.
• Global Support: OEM warranties, spare parts availability, and worldwide service networks.
• Compliance: Fully meets ATEX, NFPA, OSHA, GMP, and ISO standards for hazardous and hygienic applications.

Integration Capabilities

• Upstream: Connects with mixing tanks, blenders, or storage vessels via pumps or gravity feed.
• Downstream: Seamlessly integrates with palletizing systems, labeling machines, or automated warehouse logistics.
• Smart Factory: Compatible with Industry 4.0 platforms for remote monitoring, predictive maintenance, and data analytics.

Ideal For

Industries requiring high-throughput, low-risk filling of IBC totes, including:

• Chemical manufacturers and distributors.
• Oil and lubricant producers.
• Food and beverage processors.
• Pharmaceutical formulators.
• Industrial cleaning and water treatment facilities.

The Advanced IBC Tote Filling Machine is your solution for maximizing efficiency, safety, and precision in industrial bulk liquid packaging.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com