IBC Tote Filling Machine | Heavy-Duty Filler for 1000L IBC Containers | Industrial Bulk Liquid 3

IBC Tote Filling Machine | Heavy-Duty 1000L IBC Filler for Industrial Bulk Liquids

A Heavy-Duty IBC Tote Filling Machine is engineered to handle the demands of filling 1000L Intermediate Bulk Containers (IBCs) efficiently, safely, and accurately. Ideal for chemicals, oils, food products, pharmaceuticals, and more, these systems streamline bulk liquid filling operations while ensuring compliance with safety and environmental standards.

Key Features

1. High-Capacity Filling

   • Adjustable speeds: Fill a 1000L IBC in 15–45 minutes (depending on product viscosity and nozzle configuration).
   • Dual or multi-nozzle options for simultaneous filling of multiple IBCs, reducing cycle times.

2. Precision Control

   • Weight-based or volumetric filling with ±0.5% accuracy (upgradeable to ±0.2%).
   • Load cells + flow meters for real-time monitoring and automatic shutoff at target weight/volume.
   • Temperature compensation for thermally sensitive liquids.

3. Robust Construction

   • Stainless steel (304/316) frame and contact parts for corrosion resistance and compatibility with aggressive chemicals.
   • Pneumatic or electric actuators for reliable valve operation in heavy-duty environments.
   • Forklift-compatible designs with adjustable stands for easy loading/unloading of IBCs.

4. Safety & Compliance

   • ATEX/NFPA/OSHA compliant for hazardous environments (e.g., flammable liquids, explosive atmospheres).
   • Drip-free valves, static grounding clamps, and emergency stop buttons to prevent spills and operator injury.
   • Inert gas blanketing option to eliminate vapor buildup and oxidation during filling.

5. Automated Operation

   • Touchscreen HMI with pre-programmable recipes, batch tracking, and diagnostic alerts.
   • Remote monitoring via Ethernet/USB and data logging for traceability and compliance.
   • Interlocked safety guards to prevent accidental operation during maintenance.

6. Customization Options

   • Viscosity-specific pumps (centrifugal, gear, diaphragm) for thin to high-viscosity liquids.
   • Nozzle adapters for various IBC spout sizes and shapes (e.g., round, oval, or custom ports).
   • Integrated weighing scales or RFID tagging for inventory management.

Benefits

• Production Throughput: Reduces labor costs and cycle times with automated, high-speed filling.
• Accuracy: Minimizes product giveaway and ensures consistent batch weights/volumes.
• Safety: Prevents operator exposure to hazardous fumes, spills, or manual handling.
• Flexibility: Handles multiple container types (IBCs, drums, totes) and liquid viscosities.
• ROI: Payback period typically under 1 year due to labor savings and reduced product loss.

Technical Specifications

• Capacity: Up to 200L/min (adjustable based on pump and nozzle size).
• Accuracy: ±0.5% to ±0.2% (weight-based or volumetric).
• Materials: Stainless steel (304/316), Hastelloy, or PTFE (for corrosive products).
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 1/21 or NEMA 4/4X for harsh or explosive environments.
• Communication Ports: Ethernet, USB, or industrial protocols (e.g., Profibus, Modbus).

Applications

• Chemicals: Acids, bases, solvents, resins, and bulk chemicals.
• Oil & Lubricants: Engine oils, hydraulic fluids, greases, and specialty lubricants.
• Food & Beverage: Syrups, oils, sauces, and bulk liquid ingredients.
• Pharmaceuticals: APIs, bulk actives, and liquid formulations.
• Industrial Cleaning: Solvents, degreasers, and bulk cleaning agents.

Why Choose a Heavy-Duty IBC Tote Filler?

• Reliability: Industrial-grade components ensure continuous operation in demanding environments.
• Scalability: Modular designs allow for future upgrades (e.g., additional pumps, automation features).
• Support: OEM warranties, spare parts availability, and global service networks.
• Compliance: Fully meets ATEX, NFPA, OSHA, and GMP standards for hazardous and hygienic applications.

Integration Capabilities

• Upstream: Connects with mixing tanks, blenders, or storage vessels via pumps or gravity feed.
• Downstream: Seamlessly integrates with palletizing systems, labeling machines, or automated warehouse logistics.
• Smart Factory: Compatible with Industry 4.0 platforms for remote monitoring, predictive maintenance, and data analytics.

Ideal For

Industries requiring high-throughput, low-risk filling of IBC totes, including:

• Chemical manufacturers and distributors.
• Oil and lubricant producers.
• Food and beverage processors.
• Pharmaceutical formulators.
• Industrial cleaning and water treatment facilities.

Invest in a Heavy-Duty IBC Tote Filling Machine to maximize efficiency, safety, and precision in your bulk liquid filling operations.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com