High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Pigment
High-Efficiency 5-Gallon Pail Filling Machines for Pigment
Overview
Designed for precision and speed, our 5-galon pail filling machines deliver reliable performance for pigment production, packaging, and distribution. Engineered to handle the unique challenges of powdery, granular, or viscous pigments, these systems ensure minimal waste, consistent fill weights, and operator safety.
Key Features
Accurate Filling
- Weighing Systems: Integrated load cells with ±0.1% accuracy by weight, ensuring precise fill levels (e.g., 5–20 lbs per pail).
- Volumetric Control: Optional flow meters for liquid or semi-liquid pigments, adjustable for density and viscosity.
- Dust Control: Enclosed nozzles with HEPA filtration or cyclonic dust collectors to prevent pigment spillage and airborne contaminants.
Efficiency & Speed
- High Throughput: Fill up to 15–20 pails per minute (depending on configuration).
- Automated Indexing: Servo-driven conveyor systems with programmable indexing for seamless container handling.
- Quick Changeover: Tool-free nozzle swaps and recipe storage via HMI for rapid product switches.
Pigment-Specific Design
- Anti-Caking Nozzles: Vibration or air-assisted systems to prevent clogging in granular or powdered pigments.
- Inert Gas Purge: Nitrogen blanketing to maintain pigment integrity and prevent oxidation.
- Static Dissipation: Grounding straps and ionizers to avoid spark risks with combustible pigments.
Safety & Compliance
- ATEX/IECEx Certification: Safe for hazardous environments (e.g., flammable pigments).
- Spill Containment: Drip trays and catchment pans around nozzles to capture leaks.
- OSHA/EPA Compliance: Full adherence to respiratory protection, dust collection, and spill management standards.
Customization Options
- Container Compatibility: Supports 5-gallon steel pails, plastic buckets, or custom containers with adaptable fixtures.
- Lid Sealing: Automated crimping, snapping, or heat-sealing modules for secure closures.
- Labeling Systems: Inline barcode/batch labeling for traceability and branding.
Applications
- Pigments: Organic, inorganic, powdered, granular, or liquid formulations.
- Industrial Coatings: Tinting pastes, dyes, and concentrated colorants.
- Plastics & Resins: Masterbatches, color concentrates, and additive blends.
- Art & Chemicals: Artist pigments, solvent-based inks, and specialty compounds.
Optional Enhancements
- Vibration Tables: For settling pigments post-fill to ensure uniform density.
- Vacuum Systems: To remove air pockets and compact powdered pigments.
- Data Logging: IoT-enabled tracking for batch records, yield analytics, and predictive maintenance.
- Drum/Tote Integration: Scalable lines for larger containers if future expansion is needed.
Benefits
- Minimal Waste: Dust-tight designs and drip-free nozzles reduce product loss.
- Operator Safety: Containment systems and explosion-proof controls lower risk.
- Flexibility: Adaptable to diverse pigment types and container sizes.
- Speed: High-capacity output for large-scale production runs.
- Regulatory Compliance: Fully meets OSHA, EPA, and industry safety standards.
Why Choose These Systems?
Engineered specifically for pigment handling, our 5-gallon pail filling machines combine robust construction with specialized features to address clumping, dusting, and hazardous material risks. Whether you’re processing fine powders or viscous liquids, these systems offer a turnkey solution for efficient, safe, and precise pigment packaging.
Ready to streamline your pigment filling process? Contact us today to discuss custom configurations and testing options!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
