200L Semi-automatic Wall Paint Filling Machine: Key Equipment to Improve Production Efficiency
200L Semi-Automatic Wall Paint Filling Machine: Boost Efficiency & Precision
Overview
The 200L Semi-Automatic Wall Paint Filling Machine is designed to streamline the production of large-volume paint containers (e.g., drums, IBCs) while maintaining accuracy and reducing labor costs. Ideal for wall paint, emulsion, or coatings manufacturing, this machine combines user-friendly operation with high-speed performance.
Key Features
Precision Filling
- Weighing System: High-accuracy load cells (±0.2% error) ensure consistent fill weights, critical for 200L drums.
- Flow Control: Adjustable speed nozzles with drip-free valves to prevent overfilling or spillage.
- Density Compensation: Automatically calibrates for varying viscosities (water-based, oil-based, or thick coat paints).
Efficiency & Ergonomics
- Semi-Auto Operation: Manual container placement with automated filling, lid sealing, and conveyor discharge.
- High Throughput: Fills up to 15–20 drums per hour, depending on viscosity and container size.
- Quick Changeover: Interchangeable nozzles and programmable HMI (Human-Machine Interface) for different SKUs.
Paint-Specific Design
- Viscosity Handling: Pneumatic pumps or gear meters to manage thick, medium, or thin paints.
- Cleaning Systems: Integrated CIP (Clean-In-Place) with solvent recycling or manual washdown options.
- Agitator Compatibility: Optional inline mixers to prevent settling of pigments or additives.
Safety & Compliance
- ATEX/IECEx Rated: Safe for flammable environments (e.g., solvent-based paints).
- Spill Prevention: Drip trays, containment walls, and emergency stop buttons.
- OSHA/EPA Compliant: Full adherence to workplace safety and environmental standards.
Customization Options
- Container Flexibility: Supports 200L drums, IBCs (1000L), or smaller pails with adaptable fixtures.
- Lid Sealing: Automated crimping, snapping, or heat-sealing modules for secure closures.
- Labeling Systems: Inline barcode/batch labeling for traceability and branding.
Applications
- Wall Paint: Water-based, oil-based, or textured coatings.
- Industrial Coatings: High-viscosity epoxies, lacquers, or varnishes.
- Bulk Production: Emulsions, primers, and specialty architectural paints.
Optional Enhancements
- Vacuum Systems: To remove air bubbles and achieve uniform density in filled drums.
- Data Logging: IoT-enabled tracking for batch records, yield analytics, and predictive maintenance.
- Drum/Tote Integration: Scalable lines for larger containers if future expansion is needed.
Benefits
- Labor Savings: Reduces manual effort compared to fully manual filling.
- Consistency: Eliminates human error in measuring and pouring.
- Speed: High-capacity output for large production runs.
- Versatility: Adaptable to various paint types and container sizes.
- Safety: Reduces operator exposure to fumes or spills.
Why Choose This Machine?
Engineered for the unique challenges of paint manufacturing, this semi-automatic system balances cost-efficiency with precision. It’s perfect for mid-to-large production runs, offering scalability and ease of use while ensuring compliance with safety and environmental standards.
Ready to optimize your paint production line? Contact us today to discuss custom configurations and testing options!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
