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Jerry Can Explosion-Proof Solvent Filling Machine: Fully Automatic, High-Speed Weighing & Safe Filling
Overview
The Jerry Can Explosion-Proof Solvent Filling Machine is a fully automatic, high-speed solution designed for safe and precise filling of flammable solvents into 5–20L containers (jerry cans) or drums. With ATEX/IECEx certification, advanced weighing technology, and explosion-proof safety features, it’s ideal for hazardous environments like solvent manufacturing, chemical processing, or industrial cleaning applications.
Key Features
Explosion-Proof Safety
- ATEX/IECEx Certification: Rated for Zone 1/21 hazardous areas, ensuring compliance with global safety standards for flammable environments.
- Static Dissipation: Grounding systems, ionizers, and conductive hoses prevent static sparks during filling.
- Nitrogen Purge Option: Inert gas blanketing to eliminate oxygen and reduce explosion risks.
- Enclosed Fill Heads: Contain volatile vapors and integrate fume extraction ports for safe ventilation.
Fully Automatic Operation
- Integrated Weighing System: High-precision load cells (±0.1% accuracy) for fill-by-weight, ensuring exact volumes and reducing waste.
- Touchscreen HMI Control: Recipe-driven interface for quick product changeovers, batch tracking, and real-time monitoring.
- Servo-Driven Conveyor: Automates container indexing, positioning, and discharge for seamless workflow.
- Automated Capping: Twist-on or crimp capping modules for secure closures.
High-Speed Efficiency
- Rapid Filling: Up to 40 jerry cans per hour (depending on solvent viscosity and container size).
- Drip-Free Nozzles: Self-closing valves and anti-splash designs minimize spillage and cross-contamination.
- Batch Processing: Programmable for multiple container sizes (e.g., 5L, 10L, 20L cans) and solvent types.
Solvent Handling Expertise
- Material Compatibility: Stainless steel (304/316) or Hastelloy construction to resist corrosion from aggressive chemicals.
- Vapor Management: Fume extraction systems and sealed fill heads to capture volatile solvent vapors.
- Temperature Control: Optional heated hoppers or inline heaters for viscous solvents (e.g., resins, oils).
Customization & Compliance
- Labeling Systems: Inline barcode/batch labeling for traceability (e.g., hazard symbols, expiration dates).
- Data Logging: IoT integration for real-time monitoring, yield analytics, and predictive maintenance.
- Regulatory Compliance: OSHA, ATEX, IECEx, and ISO compliant for global deployment.
Applications
- Industrial Solvents: Acetone, toluene, xylene, isopropanol, thinners, and degreasers.
- Automotive: Fuel additives, engine cleaners, and lubricants.
- Chemicals: Adhesives, paints, coatings, and specialty fluids.
- Oil & Gas: Drilling fluids, solvents, and refining chemicals.
Optional Enhancements
- Vacuum Systems: To remove air bubbles and ensure precise fill levels.
- Level Sensors: For foamy or high-vapor solvents to prevent overfilling.
- Remote Access: Cloud connectivity for remote diagnostics and troubleshooting.
Benefits
- Safety First: Explosion-proof design, static control, and purge systems prevent accidents.
- Labor Efficiency: Full automation reduces manual intervention and errors.
- Speed & Precision: High throughput with consistent, accurate fill weights.
- Regulatory Compliance: Meets global safety and environmental standards.
- Versatility: Adaptable to various container sizes and solvent types.
Why Choose This Machine?
This machine combines explosion-proof reliability, fully automatic precision, and high-speed weighing to optimize solvent filling in hazardous environments. Its robust design, advanced safety features, and compliance with global standards make it the ideal choice for efficient, risk-free operations.
Ready to upgrade your solvent filling process? Contact us today for a customized solution and demo!
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
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