High-Speed Drum Filling Machine | Automatic IBC & Barrel Filler for Oil
Regarding the 200L double-nozzle fully automatic liquid filling machine, here are some detailed pieces of information:
Basic Features
High Automation: Equipped with key components such as a Programmable Logic Controller (PLC), the entire filling process is highly automated. This includes automatic nozzle location, lid opening, submerging, filling, leak prevention, and cap sealing. Some equipment models also feature additional functionalities like automatic bucket feeding and palletizing.
Precise Control: The machine is fitted with an accurate control system that can precisely measure and regulate the filling volume, ensuring consistency and accuracy in each filling operation to minimize errors and wastage. For instance, some machines achieve a filling precision of ±0.2% for 20L and ±0.1% for 200L, with a maximum weighing capacity of up to 50L. The weighing device offers multiple resolution options, including 1g, 2g, and 5g.
Efficient Production: Utilizing advanced automation control technology, these machines significantly enhance production efficiency compared to traditional manual or semi-automatic filling equipment. They reduce manual intervention and lower production costs.
Adaptability: The equipment can be customized according to different liquid characteristics and container types. Options include selecting different nozzles and adjusting the filling speed to meet various production requirements. It is compatible with a wide range of container specifications, such as 20L open-mouth round barrels and 20L small-mouth square barrels.
Safety Protection: Safety features include electrical leakage protection, overload protection, and emergency stop buttons, ensuring operator safety and stable equipment operation. Additionally, some models are designed with explosion-proof features suitable for filling flammable and explosive liquids.
Quality Inspection: Equipped with weight re-inspection and rejection mechanisms, the machine can simultaneously check package weight, labels, lids, etc., and remove non-conforming products from the production line while issuing alarms.
Data Management: The machine has a barcode scanning function that can scan QR codes on labels and bind product information with the code. It also supports various industrial standard communication interfaces, allowing data exchange with DCS, WMS, ERP, and other systems.
Easy Maintenance: The equipment's structure is designed for easy cleaning and maintenance, reducing long-term usage costs.
Technical Parameters
Filling Capacity: Generally ranges from 60-200kg or 100-300kg (depending on the specific model and configuration) to meet different volume filling needs.
Filling Speed: Depending on the specific model and configuration, the machine can fill several to dozens of barrels per minute. For example, some machines have a filling speed of 40-60 barrels/hour (for 200L).
Power Requirements: Typically requires AC220V/50Hz or AC380V 50Hz±2Hz (depending on the specific model).
Air Supply Requirements: Some equipment needs an external air source with an air pressure usually between 0.4-0.8MPa.
Application Fields
The 200L double-nozzle fully automatic liquid filling machine is widely used in industries such as chemicals, food, beverages, pharmaceuticals, daily chemical products, petroleum, building materials, etc. It is suitable for quantitatively filling and packaging various liquid materials. For example, it can be used for filling resins, hardeners, lubricants, coatings, detergents, chemicals; as well as juices, mineral water, edible oils, medicines, and other food and beverage items.
In summary, with its high-precision control, high degree of automation, broad adaptability, comprehensive safety protection, and efficient production capability, the 200L double-nozzle fully automatic liquid filling machine has become an indispensable piece of production equipment in multiple industries. With continuous technological advancements and growing application demands, this type of equipment will continue to play an important role in helping enterprises improve production efficiency and product quality, achieving a more intelligent and environmentally friendly production mode.
