High-Speed Drum Filling Machine | Automatic IBC & Barrel Filler for Oil, Lubricants & Chemicals
Here are the detailed information about 200L full-automatic liquid filling machine:
I. Basic characteristics
High-precision filling It has extremely high filling precision, able to accurately control the filling volume of each 200L container. The error range is minimal and can be controlled within ±0.5% or even lower, ensuring that the liquid volume in each container highly meets the preset standards and satisfies various production needs with strict requirements for filling volume. High production capacity This equipment is designed to quickly complete the filling tasks of a large amount of liquid. Advanced 200L full-automatic liquid filling machines can fill multiple 200L containers per minute. Compared with manual filling or other semi-automatic equipment, it greatly improves production efficiency, can meet the requirements of large-scale production and effectively reduce the unit production cost. High degree of automation From the conveying, positioning, filling to sealing of containers, the whole process does not require manual intervention. It uses an automated conveying system to accurately transport empty containers to the filling position. The filling head automatically descends to closely cooperate with the container opening for filling, and after the filling is completed, it automatically performs the sealing operation. This not only reduces labor costs but also decreases the impact of human factors on product quality and production efficiency, such as manual operation errors and inaccurate filling volume. Wide applicability It can handle various liquids of different natures, whether they are food liquids such as water, oil and beverages, or industrial liquids such as various chemicals and medicinal liquids. Its filling system can be adjusted according to the thinness, viscosity and other characteristics of the liquid to ensure smooth and accurate filling. For large 200L containers, whether they are cylindrical or square and other different shapes, it can also perform stable filling and sealing operations.
II. Working principle Container conveying link The filling machine utilizes specially made conveyor belts, drums or other highly efficient conveying devices to transport empty containers. These conveying devices can flexibly adjust speed according to production needs, ensuring that containers can move to the designated position smoothly and orderly during the filling process. Filling process analysis When a container is transported to the filling position, the filling head will automatically descend under the instruction of the control system to achieve tight docking with the container opening. Then, through a powerful pump or by means of gravity, the liquid stored in the tank is extracted and injected into the container at a stable speed. Throughout this process, the equipment will precisely control the filling volume through flowmeters, time controllers or high-precision level sensors and other tools. Sealing operation introduction After the filling is completed, the sealing device will immediately start to seal the container. For 200L large packaging, common sealing methods include press-on lids, screw-on lids and special sealing technologies. These sealing methods can ensure the tightness of the container, prevent liquid from leaking during transportation and storage, and facilitate subsequent handling and storage.
III. Technical parameters Filling capacity The maximum filling capacity can reach 200L, and it can flexibly adjust the filling volume within a certain range according to different container specifications and production needs, so as to adapt to diversified production arrangements. Filling speed As the equipment models and configurations are different, the filling speed will vary. Generally speaking, it can fill dozens to hundreds of barrels per hour. Some high-performance equipment can complete more filling tasks per unit time after optimizing work processes and adopting advanced technologies, further improving production efficiency. Power requirements It usually needs to be connected to industrial electricity. The voltage and power of the equipment vary depending on the specific model. For example, some equipment have a voltage of 380V and a power of tens of kilowatts, so as to meet the power needs for the operation of various components of the equipment, including the driving of the conveying system, the filling system and the sealing system. Container size adaptation range This equipment has certain flexibility and can adapt to a variety of 200L containers of different sizes. However, the height, diameter and other parameters of the container need to be within the allowable range of the equipment. Generally speaking, when designing, the equipment will take into account the size specifications of common containers to ensure that most 200L containers that meet the standards can normally perform filling and sealing operations.
IV. Application industries Chemical industry In the chemical field, the 200L full-automatic liquid filling machine is widely used for filling various chemical raw materials, solvents and additives. Since chemical liquids usually have corrosiveness or certain risks, using fully automatic filling machines can reduce personnel contact and improve the safety of the production process. At the same time, it can ensure the accuracy and stability of filling, meeting the requirements of chemical products for quality and safety. Food and beverage industry For large-capacity liquid food and beverage products such as edible oil, juice and beer, this filling machine plays an important role. In the food industry, hygiene standards are extremely important. The 200L full-automatic liquid filling machine will be made of stainless steel and other materials that comply with food safety standards and are easy to clean and maintain, so as to ensure that food is not contaminated during the filling process. At the same time, it can also meet the efficiency needs of large-scale production. Medicine industry It is used for filling pharmaceutical liquids, disinfectants and other medical products. The pharmaceutical industry has extremely high requirements for product filling precision and hygiene conditions. The 200L full-automatic liquid filling machine is usually equipped with special sanitary fittings and precise control systems to ensure the quality and safety of drugs. It can achieve efficient and precise filling operations under the conditions that comply with Good Manufacturing Practice (GMP).
