The 100L full-automatic liquid filling machine is a device used for the high-precision and high-efficiency filling of liquid products. Here are some detailed information about it:
I. Basic characteristics
High filling accuracy: It can accurately control the filling volume, ensuring that the volume of liquid in each container meets the preset standard. The error can usually be controlled within a very small range, such as ±0.5% or even higher. High production efficiency: It can quickly complete the filling of a large amount of liquid. For example, some advanced 100L full-automatic liquid filling machines can fill multiple 100L containers per minute, greatly improving the production efficiency. High degree of automation: The entire filling process does not require manual intervention. From the conveying, positioning, filling to sealing of containers, it can be automatically completed. This not only saves labor costs but also reduces the impact of human factors on product quality and production efficiency. Wide application range: It can fill various liquids, including but not limited to water, oil, beverages, chemicals, medicinal liquids, etc. Whether the liquid is thin or thick, it can be adapted by adjusting the equipment parameters.
II. Working principle
Container conveying: The filling machine transports empty containers to the filling position through a conveyor belt, drum or other conveying devices. The conveying speed can be adjusted according to the production demand. Filling process: When the container reaches the filling position, the filling head will automatically descend and closely cooperate with the container opening. Then, through a pump or gravity, the liquid is extracted from the storage tank and injected into the container. The control of the filling volume can be realized by means of a flowmeter, time controller or liquid level sensor, etc. Sealing operation: After the filling is completed, the sealing device will seal the container. Common sealing methods include press-on lids, screw caps, plugs, etc. For 100L large packages, press-on lids or special sealing technologies are usually used to ensure tightness.
III. Technical parameters
Filling capacity: The maximum filling capacity can reach 100L, which can be adjusted within a certain range to adapt to containers of different specifications. Filling speed: According to different models and configurations, the filling speed varies. Generally speaking, it can fill dozens to hundreds of barrels per hour. Power requirements: It usually needs to be connected to industrial electricity. The voltage and power vary depending on the equipment. For example, the voltage of some equipment is 380V and the power is in the order of kilowatts. Container size: It can adapt to a variety of container sizes, but there is usually a certain range limit. For example, the height and diameter of the container need to be within the allowable range of the equipment.
IV. Application industries
Chemical industry: Used for filling various chemical raw materials, solvents, additives, etc. Since chemical liquids are usually corrosive or dangerous, the full-automatic liquid filling machine can reduce personnel contact and improve safety. Food and beverage industry: Filling edible oil, juice, beer and other large-capacity liquid products. In the food industry, the hygiene standards of equipment are required to be high. Therefore, related full-automatic liquid filling machines will use stainless steel and other hygienic materials for production, and are easy to clean and maintain. Medicine industry: Used for filling medicinal liquids, disinfectants, etc. The medicine industry has extremely high requirements for filling accuracy and hygiene conditions, so this type of filling machine is usually equipped with special hygienic accessories and precise control systems.