Fully Automatic 20kg Pail Filler for Lubricating Oil <000000> Industrial Fluids

Fully Automatic 20kg Pail Filler for Lubricating Oils & Industrial Fluids

Overview:

A fully automatic 20kg pail filler is an advanced packaging system designed for the precise and efficient filling of lubrication oils, industrial fluids, chemicals, and other viscous liquid products into 20kg capacity pails. This automated solution enhances productivity, ensures consistent fill levels, reduces labor costs, and minimizes the risk of spillage and contamination.

Key Features:

1. Automation :

   • The system operates with minimal human intervention, significantly boosting operational efficiency and reducing labor requirements.
   • Integrated with a programmable logic controller (PLC) and touchscreen human-machine interface (HMI) for easy setup and operation.

2. Accuracy and Precision :

   • Highly accurate volumetric or gravimetric filling systems to ensure precise fill quantities, typically within ±0.5% tolerance.
   • Advanced sensors and control systems monitor and adjust the filling process in real-time to maintain consistency.

3. Safety :

   • Equipped with safety interlocks, emergency stop buttons, and spill containment measures to protect operators and prevent accidents.
   • Designed to comply with international safety standards such as ATEX and IECEx for use in hazardous environments.

4. Versatility :

   • Capable of handling a wide range of fluid viscosities from free-flowing liquids to thick pastes.
   • Adjustable filling heads and nozzles to accommodate different pail sizes and shapes, not limited to just 20kg capacity.

5. Efficiency :

   • High-speed filling capabilities to maximize throughput without compromising accuracy.
   • Quick changeover features for different product types and container sizes, minimizing downtime between batches.

6. Durability :

   • Constructed from corrosion-resistant materials like stainless steel, ensuring longevity even in harsh industrial environments.
   • Robust design with easy access to components for maintenance and cleaning.

7. Environmental Considerations :

   • Incorporates anti-spill mechanisms and drip trays to minimize product wastage and spillage.
   • Energy-efficient operation to reduce power consumption and environmental impact.

8. Maintenance :

   • User-friendly interface for straightforward operation and troubleshooting.
   • Easy access to key components for routine maintenance tasks, reducing machine downtime.

9. Integration :

   • Can be seamlessly integrated into existing production lines with conveyors, capping machines, labeling equipment, and other packaging systems.
   • Compatible with industry standard communication protocols for data exchange and centralized control.

10. Compliance :

    • Adheres to relevant industry regulations and standards, ensuring safe and compliant operation.
    • Regular software updates and compliance checks to maintain adherence to evolving safety norms.

Aplikasi:

• Lubricants Manufacturing : Filling engine oils, gear oils, hydraulic oils, and other lubricating fluids into 20kg pails.
• Chemical Industry : Packaging various industrial chemicals, solvents, adhesives, and coatings.
• Food & Beverage : Handling edible oils, syrups, and other viscous food products.
• Pharmaceuticals : Precision filling of pharmaceutical ingredients and formulations where exact dosage is critical.
• Specialty Chemicals : Dispensing specialized fluids and compounds used in diverse industrial applications.

Considerations Before Purchasing:

When selecting a fully automatic 20kg pail filler, consider the following factors:

• Product Compatibility : Ensure the filler can handle your specific type of product, including its viscosity and chemical properties.
• Capacity Needs : Match the system's filling speed and output with your production requirements.
• Integration Requirements : Check if the filler can easily integrate into your current production line and communicate with other machinery.
• After Sales Support : Look for manufacturers offering comprehensive after-sales services, including installation assistance, training, maintenance contracts, and spare parts availability.
• Training : Verify that the supplier provides operator training to ensure safe and efficient usage of the equipment.

Example Manufacturers:

While specific brand recommendations depend on regional availability and individual needs, some reputable manufacturers known for their high-quality automatic fillers include:

• Grupo Sollich
• IMA Petroncini
• Bosch Packaging Technology
• Harpak-Ulma
• KHS GmbH

It is advisable to contact multiple suppliers, request detailed quotations, and potentially arrange site visits or trials to assess the performance of the equipment in your specific application before making a final decision.