Resin Filling Machine & 5L Filling Machine
Resin Filling Machine & 5L Filling Machine - Comprehensive Product Details for Global Markets
1. Resin Filling Machine
Engineered for High-Viscosity Resins, Adhesives, and Industrial Coatings
Product Overview
The Resin Filling Machine is a robust solution designed for precise filling of high-viscosity materials, including epoxy resins, polyurethane adhesives, silicone sealants, and heavy coatings. Compliant with ATEX, CE, and ISO 9001 standards, it features explosion-proof design, corrosion-resistant components, and dual-speed filling for industrial and hazardous environments. Ideal for automotive, construction, and electronics sectors in the EU, Middle East, and Southeast Asia.
Key Features
- Heated Hopper System:
- Temperature control up to 120°C (248°F) to prevent resin curing.
- Insulated stainless steel tank with digital thermostat.
- PTFE-Lined Piston Pump:
- Resists chemical attack from solvents and acids.
- Handles viscosities up to 50,000cPs (cold pour sealants).
- Explosion-Proof Design:
- ATEX II 3G certification for flammable resin handling.
- Stainless steel enclosure with IP69K rating for washdown areas.
- Dual-Speed Filling:
- High-speed phase (90% volume) at 800ml/sec.
- Precision trimming phase (10% volume) at 50ml/sec for foam-free results.
- Anti-Drip Nozzle:
- Pneumatic shut-off with silicone wiper seal.
- Adjustable height for containers from 100mm to 400mm.
Technical Specifications
| Parameter | Details |
|---|---|
| Filling Capacity | 0.5–5KG (adjustable via HMI), 10g incremental tuning |
| Accuracy | ±0.3% (static weighing mode), OIML R61 certified |
| Speed | 400–600 containers/hour (2KG capacity, viscosity-dependent) |
| Power | 380V 50Hz, 3.5kW (explosion-proof variant available) |
| Air Supply | 0.6–0.8MPa, 0.8m³/min (NPT/G thread fittings) |
| Materials | 316L stainless steel (wetted parts), anodized aluminum frame |
| Control System | Siemens S7-1500 PLC + 12” HMI (multilingual: EN/ES/FR/AR/RU) |
| Safety | ATEX II 3G, SIL2 rated safety PLC, dual-channel emergency stop |
Applications
- Automotive: Underbody coatings, brake fluid filling.
- Construction: Structural adhesive dispensing.
- Electronics: Potting compounds, thermal grease.
- Aerospace: Fuel-resistant sealants.
2. 5L Filling Machine
Versatile Semi-Automatic Solution for Liquids, Pastes, and Particulates
Product Overview
The 5L Filling Machine is a compact, semi-automatic solution for medium-volume production, handling 1–5KG fills with ±0.5% accuracy. Suitable for food, chemicals, and cosmetics, it features a stainless steel design, tool-less changeovers, and CE/UL certification for global markets. Its dual-mode operation (manual/automatic) caters to both lab and production line needs.
Key Features
- Wide Viscosity Range:
- 1–10,000cPs (water to heavy creams).
- Optional agitator for particulate-heavy liquids.
- Quick-Change Nozzles:
- Accommodates bottles, jars, and pouches (50–500mm diameter).
- Tool-less disassembly in <5 minutes.
- Hygienic Design:
- CIP-ready with integrated spray ball for WFI cleaning.
- FDA-approved seals and hoses.
- Dual-Mode Operation:
- Manual: Foot pedal activation for R&D.
- Automatic: Conveyor-integrated with auto-indexing.
- Multi-Language HMI:
- 7” touchscreen with 12 languages (EN/ES/FR/ZH/AR/RU).
- Recipe storage for 20 products.
Technical Specifications
| Parameter | Details |
|---|---|
| Filling Capacity | 1–5KG (adjustable), 20g incremental tuning |
| Accuracy | ±0.5% (dynamic weighing mode), ISO 9001:2015 compliant |
| Speed | 200–400 containers/hour (2.5KG capacity, viscosity-dependent) |
| Power | 220V/110V 50/60Hz, 1.2kW (single-phase) |
| Air Supply | 0.5–0.7MPa, 50L/min (optional oil-free air compressor) |
| Materials | 304 stainless steel frame, PTFE seals, food-grade hoses |
| Control System | Mitsubishi FX5U PLC + 7” touchscreen (multilingual: EN/ES/FR/ZH) |
| Safety | CE/UL certified, no-container/no-fill interlock, IP54 rated |
Applications
- Food & Beverage: Sauces, syrups, and edible oils.
- Cosmetics: Lotions, shampoos, and liquid foundations.
- Chemicals: Detergents, lubricants, and fertilizers.
- Pharma: Small-batch production of oral liquids.
Global After-Sales Support
Tailored for International Clients
- Multilingual Hotline
- 24/7 support in English, Spanish, Arabic, Mandarin, French, and Russian.
- Video troubleshooting guides accessible via QR code.
- Spare Parts Logistics
- 48-Hour Delivery: Regional warehouses in Rotterdam, Dubai, Houston, and Shanghai.
- Critical Kit: 1-year supply of seals, O-rings, and filters included.
- Remote Diagnostics
- TeamViewer/VNC access for real-time troubleshooting.
- Predictive maintenance alerts via AI analytics (85% accuracy).
- Training & Compliance
- Virtual Sessions: 4-hour training on operation, cleaning, and maintenance.
- Certifications: ATEX, CE, UL, and FDA documentation provided.
Export-Ready Package Includes
- Machine pre-configured for destination voltage (110V/220V) and frequency (50/60Hz).
- Multilingual operation manual (digital USB + printed copy).
- 6-month gold warranty (extendable to 2 years).
