30L Dual-Head Precision Liquid Filling System | Industrial Accuracy for Pharma, Chemical & Food Processing

The 30L Dual-Head Precision Liquid Filling System is a high-performance, industrial-grade solution designed for precise and efficient liquid filling across pharmaceuticals, chemicals, food processing, and other industries. Its dual-head configuration, advanced accuracy, and versatility make it ideal for high-throughput operations while maintaining strict quality standards. Below is a detailed overview of this system, its features, applications, and benefits:

Overview:

This dual-head filling system is engineered to deliver high precision and speed in liquid filling operations. It combines advanced technology with robust construction to ensure accurate, consistent, and reliable performance for a wide range of liquids, including viscous, corrosive, or sensitive products.

Key Features:

1. Dual-Head Design:

   • Two independent filling heads allow for simultaneous filling of two containers, doubling productivity compared to single-head systems.
   • Ideal for high-volume production lines or applications requiring fast throughput.

2. Precision Filling:

   • High-accuracy flow meters and sensors ensure ±0.5% filling accuracy, meeting strict industry standards.
   • Adjustable filling speeds and volumes for precise control.

3. Versatile Compatibility:

   • Suitable for a wide range of liquids, including:
     • Pharmaceuticals: Syrups, suspensions, vaccines, and oral solutions.
     • Chemicals: Acids, solvents, corrosive substances, and industrial fluids.
     • Food & Beverage: Sauces, oils, beverages, and viscous products.
   • Acid-resistant and food-grade materials ensure compatibility with sensitive or aggressive liquids.

4. Corrosion-Resistant Construction:

   • Made from 316L stainless steel or Hastelloy (optional) for durability and resistance to corrosive chemicals.
   • Food-grade gaskets and seals comply with FDA, EHEDG, and NSF standards for food and pharma applications.

5. Touchscreen Interface:

   • User-friendly HMI (Human-Machine Interface) with touchscreen control for easy operation and programming.
   • Store multiple product profiles and recall settings for different liquids or container sizes.

6. Adjustable Filling Parameters:

   • Customize filling speed, volume, and nozzle height for different container sizes and liquid viscosities.
   • Optional automatic container sensing for hands-free operation.

7. Drip-Free Nozzles:

   • High-quality nozzles prevent dripping and spills, ensuring clean and efficient filling.
   • Optional anti-foam design for filling viscous or frothy liquids.

8. Safety Features:

   • Overfill protection to prevent spillage and product waste.
   • Emergency stop button and safety interlocks for operator protection.
   • Optional explosion-proof design for hazardous environments (ATEX, CE certification).

9. Integrated Conveyor (Optional):

   • Synchronized conveyor belt for automated container transport and continuous filling.
   • Adjustable speed to match filling rates.

10. CIP (Clean-In-Place) Capability:

    • Easy to clean and sanitize, with removable components and smooth surfaces to prevent contamination.
    • Ideal for pharmaceutical and food applications requiring stringent hygiene.

11. Modular Design:

    • Customizable with optional add-ons such as:
      • Weighing scales for gravity-based filling.
      • Level sensors for precise volume control.
      • Data logging and connectivity for integration with MES/ERP systems.

Applications:

• Pharmaceuticals: Filling syrups, oral solutions, vaccines, and eye/ear drops.
• Chemicals: Handling acids, solvents, industrial fluids, and corrosive substances.
• Food & Beverage: Filling sauces, oils, dressings, beverages, and viscous products.
• Cosmetics: Filling creams, lotions, and serums.
• Industrial: Filling lubricants, adhesives, and specialty chemicals.

Benefits:

1. High Throughput:
   • Dual-head design doubles productivity, reducing bottlenecks in production lines.
2. Precision & Accuracy:
   • ±0.5% accuracy ensures consistent fill levels and reduces product giveaway.
3. Versatility:
   • Suitable for a wide range of liquids and container sizes, making it adaptable to various industries.
4. Ease of Use:
   • Touchscreen interface and pre-programmable settings simplify operation and reduce training time.
5. Safety & Compliance:
   • Corrosion-resistant materials, drip-free nozzles, and safety features ensure operator safety and compliance with industry standards.
6. Hygiene & Cleanability:
   • CIP capability and food-grade materials make it ideal for pharma and food applications.
7. Cost-Effective:
   • Reduces labor costs and product waste while increasing production efficiency.
8. Scalability:
   • Modular design allows for future upgrades and integration with automation systems.

Technical Specifications (Example):

• Filling Capacity: 30 liters per minute (adjustable)
• Filling Accuracy: ±0.5%
• Nozzle Type: Drip-free, adjustable height
• Materials: 316L stainless steel (food and pharma grade), Hastelloy (optional)
• Power Source: Electric (220V/50Hz or 110V/60Hz) or pneumatic (optional)
• Dimensions: Compact footprint (e.g., 1200mm x 800mm x 1500mm)
• Weight: ~200 kg (depending on configuration)
• Safety Certification: CE, FDA, EHEDG, NSF, ATEX (optional)

Optional Add-Ons:

1. Weighing Scale Integration: For gravity-based filling and weight verification.
2. Level Sensors: For precise volume control and overfill prevention.
3. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
4. Automatic Container Sensing: Infrared or laser sensors for hands-free operation.
5. Anti-Foam Nozzles: For filling viscous or frothy liquids without creating bubbles.
6. Explosion-Proof Motors: For hazardous environments (ATEX certification).
7. Conveyor System: Synchronized conveyor for automated container transport.

Conclusion:

The 30L Dual-Head Precision Liquid Filling System is a versatile, high-performance solution for industrial liquid filling applications. Its dual-head design, precision accuracy, and corrosion-resistant construction make it ideal for pharmaceuticals, chemicals, food processing, and more. With advanced safety features, ease of use, and scalability, this system offers a reliable and efficient way to meet the demands of high-throughput production while maintaining strict quality and hygiene standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com