Semi-Automatic Filling Machine - 3KG Water-Based Ink Filling Machine

Semi-Automatic 3KG Water-Based Ink Filling Machine - Product Details

Product Overview
The Semi-Automatic 3KG Water-Based Ink Filling Machine is a versatile solution designed for precise filling of water-based inks, pigments, dyes, and low-viscosity coatings. Tailored for small-to-medium enterprises in printing, packaging, and chemical industries, this machine combines user-friendly operation with ±0.5% filling accuracy, supporting 0.5-3KG fill ranges. Its compact design, corrosion-resistant construction, and dual-mode operation (manual/automatic) make it ideal for labs, pilot plants, and batch production lines.

Core Features & Technical Specifications

Technological Innovations

1. Corrosion-Resistant Design
   • PTFE-coated piston pump and stainless steel wetted parts resist chemical attack from water-based inks.
   • Quick-release drain valve with EPDM seals for fast color changes and minimal cross-contamination.
2. Dual-Mode Flexibility
   • Manual Mode: Foot pedal activation for R&D or small-batch testing.
   • Automatic Mode: Conveyor-integrated operation with auto-indexing for production lines.
3. Adaptive Dosing Technology
   • Servo-driven pump compensates for viscosity variations (1-1000cPs) in real-time, ensuring consistent fill levels.
   • Auto-tare function eliminates container weight variations for net-weight filling.
4. Hygienic & Easy Cleaning
   • Tool-less disassembly of hopper, pump, and nozzles in <5 minutes.
   • CIP-ready design with integrated spray ball for WFI (Water For Injection) cleaning cycles.

Applications

• Printing Industry: Flexo inks, gravure inks, UV coatings, and varnishes.
• Packaging Sector: Adhesives, sealants, and laminating resins for flexible packaging.
• Chemical Labs: Precision dispensing of pigments, dyes, and research formulations.
• Cosmetics: Small-batch production of nail polishes, liquid foundations, and serums.

Global After-Sales Support
Tailored for International Clients

1. Multilingual Support Network
   • 24/7 Hotline: Instant assistance in English, Spanish, Arabic, Mandarin, and French.
   • Video Guides: Pre-recorded troubleshooting videos for common issues.
2. Spare Parts Logistics
   • Global Warehouses: 48-hour DHL/FedEx delivery from regional hubs (Rotterdam, Dubai, Houston, Shanghai).
   • Critical Kit: 1-year supply of seals, O-rings, and filters included with every machine.
3. Remote Diagnostics
   • TeamViewer Access: Real-time troubleshooting via secure VPN connection.
   • Predictive Maintenance: AI-driven alerts for component wear (85% accuracy).
4. Compliance & Training
   • Certifications: CE, UL, and ATEX (Zone 22) documentation provided.
   • Virtual Training: 4-hour session covering operation, cleaning, and maintenance (Zoom/Teams).

Ideal for Export Markets

• Emerging Economies: Cost-effective solution for growing printing industries in Southeast Asia, Africa, and Latin America.
• EU/NAFTA: Compliant with REACH, FDA, and OSHA regulations for ink safety.
• Middle East: Dust-proof design (IP54) for harsh production environments.

Export-Ready Package Includes

• Machine pre-configured for destination voltage (110V/220V) and frequency (50/60Hz).
• Multilingual operation manual (digital USB + printed copy).
• 6-month gold warranty (extendable to 2 years).