Semi-automatic Double-head High-precision Oil Bottle Weighing and Filling Machine

A semi-automatic double-head high-precision oil bottle weighing and filling machine is designed to efficiently and accurately fill oil bottles while maintaining hygiene and precision. Below is a detailed breakdown of its features, benefits, and applications to help you understand how it can meet your production needs.

Key Features:

1. Semi-Automatic Operation:

   • Dual-Head Design:
     • Two independent filling heads allow for faster production compared to single-head machines. The operator manually loads and unloads bottles, making it ideal for medium-scale operations.
   • Weighing-Based Filling:
     • Uses high-precision load cells to measure the weight of the oil during filling, ensuring accurate fill levels (e.g., ±0.1% error).

2. High Precision:

   • Advanced Weighing System:
     • Digital load cells and a precise weighing module ensure consistent fill volumes, even for viscous oils.
   • Adjustable Parameters:
     • Set target weights, fill speeds, and tolerances via a user-friendly touchscreen interface.

3. Versatility:

   • Multi-Product Compatibility:
     • Suitable for filling various oils (e.g., cooking oil, olive oil, coconut oil) and other liquids like sauces, syrups, or chemicals.
   • Bottle Size Flexibility:
     • Handles a wide range of bottle sizes (e.g., 100ml to 5 liters) with minimal adjustments.

4. Hygiene and Safety:

   • Stainless Steel Construction:
     • Made from food-grade stainless steel (304 or 316) that is corrosion-resistant, easy to clean, and compliant with food safety standards.
   • Drip-Free Nozzles:
     • Prevents spills and overfilling, keeping the work area clean and reducing product waste.
   • Sanitary Seals:
     • Sealed components and smooth surfaces minimize contamination risks.

5. User-Friendly Interface:

   • Touchscreen Control Panel:
     • Intuitive interface for setting fill weights, speeds, and other parameters, with real-time monitoring and error alerts.
   • Pre-Set Recipes:
     • Store multiple filling profiles for different products or bottle sizes, ensuring quick changeovers.

6. Safety and Compliance:

   • Emergency Stop:
     • Quickly halts operation in case of emergencies.
   • CE/ISO Compliance:
     • Meets international safety and quality standards for food and beverage processing equipment.

7. Optional Features:

   • Nitrogen Blanketing:
     • Inert gas purging to prevent oxidation or contamination of the oil during filling.
   • Date Coding/Batch Numbering:
     • Apply expiration dates, batch numbers, or barcodes for traceability (requires manual or semi-auto integration).
   • Temperature Control:
     • Maintain optimal oil temperature during filling (e.g., for hot-filled oils).

Benefits for Your Factory:

1. Cost-Effective:
   • Semi-automatic operation reduces labor costs compared to fully manual processes while being more affordable than fully automatic systems.
2. Precision and Consistency:
   • Weighing-based filling ensures accurate fill levels, minimizing product waste and ensuring consistent quality.
3. Hygiene and Safety:
   • Stainless steel construction and sealed components comply with food safety standards, reducing contamination risks.
4. Versatility:
   • Suitable for various bottle sizes and materials (PET, glass, HDPE), making it adaptable to different products.
5. Low Maintenance:
   • Easy-to-clean surfaces and accessible components minimize downtime and maintenance costs.
6. Scalability:
   • Start with a basic model and add upgrades (e.g., nitrogen blanketing, date coding) as your production needs grow.
7. Compliance:
   • CE/ISO certification ensures the machine meets global safety and quality standards.

Applications:

1. Oil Bottling:
   • Filling bottles of cooking oil, olive oil, coconut oil, or other edible oils.
2. Beverages:
   • Filling bottles of juices, sauces, syrups, or other liquid food products.
3. Pharmaceuticals:
   • Filling bottles of liquid medications or supplements.
4. Chemicals:
   • Filling industrial chemicals or cleaning solutions (with appropriate material adjustments).

Operation Steps:

1. Bottle Placement:

   • The operator manually places an empty bottle under one of the two filling nozzles.

2. Automatic Filling:

   • The machine detects the bottle and starts filling it to the pre-set weight using the integrated weighing system.

3. Weight Verification:

   • The machine stops filling once the target weight is reached, ensuring accurate fill levels.

4. Bottle Removal:

   • The operator removes the filled bottle and places the next empty bottle under the other nozzle for continuous operation.

5. Cleanup:

   • Stainless steel surfaces and sealed components make cleanup quick and easy, ensuring hygiene between batches.

Considerations When Purchasing:

1. Bottle Size and Material:
   • Ensure the machine can handle the sizes and materials of your bottles (e.g., PET, glass, HDPE).
2. Output Needs:
   • Determine the number of bottles you need to fill per hour and choose a machine with the appropriate speed (typically 600-1,200 bottles per hour for dual-head machines).
3. Accuracy Requirements:
   • Select a machine with the appropriate level of precision (e.g., ±0.1% for high-precision applications).
4. Customization Needs:
   • Consider additional features like nitrogen blanketing, date coding, or integration with other equipment.
5. Budget:
   • Balance cost with features; semi-automatic machines are more affordable than fully automatic systems but still offer high precision.
6. Training and Maintenance:
   • Ensure the machine is easy to operate and maintain, with accessible spare parts and support.
7. Safety Regulations:
   • Ensure the machine complies with local food safety and hygiene standards.

Why Choose This Machine?

A semi-automatic double-head high-precision oil bottle weighing and filling machine offers a balanced solution for medium-scale production, combining accuracy, versatility, and cost-effectiveness. Its dual-head design increases efficiency, while the weighing-based filling system ensures precise fill levels, minimizing waste and maintaining product quality. With its hygienic design and compliance with food safety standards, this machine is ideal for bottling oil and other liquids in a reliable and flexible manner. By investing in this machine, you can streamline your operations, reduce labor costs, and meet the demands of your market—all while maintaining the flexibility to scale your production as your business grows.