Tote Filling System with Integrated Drum Filling Machine

Tote Filling System with Integrated Drum Filling Machine

The Tote Filling System with an Integrated Drum Filling Machine is a versatile, automated solution designed for efficient filling of viscous liquids (e.g., engine oil, lubricants, chemicals) into Intermediate Bulk Containers (IBCs/totes) and drums from a single platform. This system optimizes flexibility, accuracy, and safety for operations requiring both bulk and drum-scale filling.

Key Features

1. Dual Filling Capability

   • Tote Filling: High-capacity filling for IBCs (1,000–3,000 liters) with precision load cells.
   • Drum Filling: Adjustable for 20–200 liter drums using the same system or dedicated heads.

2. Precision Filling Technology

   • Weight-based accuracy: ±0.2% error using digital load cells and HMI controls.
   • Flow rate control: Variable speed pumps to prevent spills, foaming, or overflow.
   • Automatic shutoff: Drip-free nozzles with infrared sensors for precise stop fill.

3. Integrated Automation

   • Switchable modes: User-selectable tote or drum filling via touchscreen HMI.
   • Recipe management: Pre-programmable settings for different products, container sizes, and fill levels.
   • Batch counting: Tracks filled containers and stops automatically at preset batch sizes.

4. Flexible Infrastructure

   • Modular design: Shared pump, valve manifold, and control system for totes and drums.
   • Scalability: Add multiple filling heads for high-speed operations (e.g., 4–6 totes/hour + 12–15 drums/hour).
   • Custom container support: Accommodates square/rectangular totes, round drums, and IBCs.

5. Safety & Compliance

   • Vapor recovery system: Minimizes fumes during filling of volatile liquids.
   • ATEX/IECEx certification: Safe for hazardous environments (flammable liquids).
   • Drip-free nozzles: Eliminates spills and cross-contamination risks.
   • Emergency stop: Redundant safety features for operator protection.

6. Material Compatibility

   • Construction: Stainless steel (304/316L) or carbon steel with chemical-resistant coatings.
   • Temperature control: Optional heated hoppers or inline heaters for viscous products.
   • Chemical resistance: Suitable for oils, greases, solvents, and corrosive chemicals.

Technical Specifications

• Capacity:
  • Totes: 1,000–3,000 liters (adjustable).
  • Drums: 20–200 liters (adjustable).
• Accuracy: ±0.2% (weight-based).
• Materials: Stainless steel (304/316L) or carbon steel with coatings.
• Power: 220V/380V/480V (customizable for regional standards).
• Environment: ATEX Zone 22 for flammable liquids.
• Communication Ports: Ethernet, USB, or industrial protocols (Modbus, Profibus).

Applications

• Automotive Industry: Engine oil, transmission fluid, and grease packaging.
• Chemical Manufacturing: Repacking viscous chemicals into totes and drums.
• Oil Refineries: Filling base oils, lubricants, and specialty fluids.
• Repacking Facilities: Bulk transfer from tanks to totes and drums for distribution.
• Food & Pharma: Edible oils, syrups, or non-hazardous viscous products.

Integration Capabilities

• Upstream: Connects to storage tanks, mixers, or blending systems via pumps or pneumatic lines.
• Downstream: Compatible with capping machines, labeling systems, or palletizing equipment.
• Smart Factory: Integrates with SCADA systems for remote monitoring and data logging.

Why Choose This System?

• Versatility: Single system handles both totes and drums, reducing capital costs.
• Efficiency: High-speed filling with minimal downtime (up to 15 drums/hour and 6 totes/hour).
• Safety: Vapor recovery, drip-free nozzles, and ATEX compliance ensure operator and environmental safety.
• Scalability: Modular design allows for future upgrades (e.g., additional heads, automation features).
• Global Support: OEM warranties, spare parts availability, and worldwide service networks.

Ideal For

• Oil refineries and lubricant manufacturers requiring flexible filling solutions.
• Chemical distributors and repacking facilities handling both bulk and drum orders.
• Automotive OEMs and aftermarket suppliers needing precise oil and fluid packaging.
• Industrial warehouses with mixed tote and drum filling requirements.

This integrated system offers a cost-effective, high-precision solution for filling viscous liquids into totes and drums, ensuring efficiency, safety, and compliance with industry standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com