200L Drum Explosion Proof Filling Machine

A 200L Drum Explosion Proof Filling Machine is designed for safely and accurately filling large containers (e.g., 200-liter drums) with flammable or explosive liquids in hazardous environments. Below is a detailed overview of its features, benefits, applications, and key considerations:

Основные характеристики:

1. Explosion-Proof Design:

   • ATEX/IECEx Certification:  Ensures compliance with international safety standards for use in explosive atmospheres (e.g., Zone 1/21 or Zone 2/22).
   • Stainless Steel Construction:  Made from 304/316 stainless steel for corrosion resistance and durability.
   • Intrinsically Safe Electrical Components:  Prevents sparks or heat that could ignite flammable fumes.

2. Точное наполнение:

   • Load Cells or Mass Flow Meters:  Provide highly accurate filling (±0.5% to ±1% error) for liquids, foams, or viscous products.
   • Adjustable Filling Speeds:  Prevents splashing, foaming, or overfilling, especially with volatile liquids.

3. Автоматизированная операция:

   • Semi-Automatic or Fully Automatic Options:  Manual placement of drums with automatic filling or fully automated conveyor systems.
   • PLC Control System:  Programmable logic controller for precise filling cycles and repeatability.

4. Функции безопасности:

   • Static Grounding System:  Neutralizes static electricity to prevent ignition risks.
   • Emergency Stop Button:  Immediately halts operation in case of emergencies.
   • Overfill Protection:  Automatically stops filling if the preset volume is exceeded.
   • Fusible Links or Pressure Relief Valves:  Prevents explosions by releasing pressure in case of overheating.

5. Drip-Free Nozzles:

   • Self-Closing or Pneumatic Nozzles:  Minimize product wastage and spillage during and after filling.
   • Anti-Dribble Design:  Reduces dripping after the filling cycle ends.

6. Environmental Sealing:

   • IP65/IP67 Rating:  Protects electrical components from dust and water ingress.
   • Chemical-Resistant Seals and Gaskets:  Prevents leaks and ensures longevity.

7. Customizable Options:

   • Nitrogen Blanketing:  Inert gas purging to prevent oxidation or explosions in the drum.
   • Temperature Control:  Heating or cooling options for temperature-sensitive products.
   • Регистрация данных:  Tracks batch volumes, fill times, and operator activity for traceability.
   • Integration:  Compatible with capping, labeling, or palletizing systems for a fully automated workflow.

8. Hygiene and Cleaning:

   • Easy-to-Clean Hopper and Pipework:  Simplifies maintenance and prevents cross-contamination.
   • Stainless Steel Surfaces:  Resistant to corrosion and easy to sanitize.

Преимущества:

• Безопасность:  Explosion-proof design and safety features minimize risks in hazardous environments.
• Accuracy:  Precision filling reduces product wastage and ensures consistent quality.
• Согласие:  Certified for use in explosive atmospheres, meeting ATEX, IECEx, and other global standards.
• Универсальность:  Suitable for flammable liquids, chemicals, solvents, and other hazardous materials.
• Эффективность:  Автоматизированная работа повышает производительность и снижает затраты на рабочую силу.
• Прочность:  Stainless steel construction and chemical-resistant components ensure longevity.

Приложения:

1. Petrochemical Industry:  Filling flammable liquids (e.g., gasoline, diesel, solvents) into 200L drums.
2. Chemical Manufacturing:  Packaging hazardous chemicals, acids, or bases.
3. Paint and Coatings:  Filling drums with solvent-based or flammable coatings.
4. Oil and Lubricants:  Packaging industrial oils, greases, or lubricants.
5. Pharmaceuticals:  Filling flammable pharmaceutical ingredients or solvents.
6. Food and Beverage:  Packaging edible oils, alcohol, or other flammable food products.

Этапы операции:

1. Drum Placement:

   • The operator manually places an empty 200L drum under the filling nozzle (or uses a conveyor system for automation).

2. Static Grounding:

   • The drum is grounded to neutralize static electricity and prevent ignition.

3. Filling Process:

   • The machine initiates the filling cycle via a foot switch, PLC, or automated signal.
   • The liquid is dispensed at a controlled speed using load cells or flow meters for precision.

4. Overfill Protection:

   • The machine automatically stops filling once the preset volume is reached, preventing overfilling.

5. Nozzle Closure:

   • The nozzle self-closes or retracts to prevent dripping after filling is complete.

6. Post-Filling:

   • The filled drum can be sealed, labeled, or transferred to a palletizing system for further handling.

Considerations When Purchasing:

1. Hazardous Area Classification:  Ensure the machine meets the ATEX/IECEx certification for your specific environment (e.g., Zone 1/21 or Zone 2/22).
2. Product Compatibility:  Verify that the machine is suitable for your liquid (e.g., flammable, viscous, or corrosive).
3. Filling Speed:  Choose a machine with a filling speed that matches your production requirements (e.g., drums per hour).
4. Customization Needs:  Consider additional features like nitrogen blanketing, data logging, or integration with other equipment.
5. Maintenance and Training:  Ensure the machine is easy to clean and maintain, and that operators receive proper training on safety protocols.
6. Бюджет:  Explosion-proof machines are more expensive than standard models, but they are essential for hazardous environments.

Why Choose an Explosion-Proof Filling Machine?

This machine is critical for industries handling flammable or explosive liquids in hazardous environments. It combines safety, precision, and compliance with global standards, ensuring reliable operation while minimizing risks to personnel and facilities.

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