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Semi-automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine

GZM-30CL-1PT

Semi-automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine 1

A Semi-Automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine is a versatile and cost-effective solution designed for filling liquids (e.g., oil, chemicals, viscous products) into pails or metal containers. Below is a detailed breakdown of its features, benefits, applications, and key considerations:


Ключові характеристики:

  1. Hopper Design:

    • A stainless steel hopper stores the liquid to be dispensed, ensuring compatibility with edible oils, chemicals, and other liquids.
    • Optional agitation in the hopper to keep products uniformly mixed (ideal for viscous or settling liquids).
  2. Напівавтоматична робота:

    • Manual loading and unloading of pails/containers by the operator.
    • Automatic filling cycle once the start button is pressed, ensuring consistent volume control.
  3. Точне заповнення:

    • Flow meters or load cells for accurate filling within ±0.5% to ±1% of the target volume.
    • Adjustable filling speeds to prevent splashing, foaming, or overfilling.
  4. Форсунки без крапель:

    • Self-closing or automatic shutoff nozzles minimize product wastage and spillage.
    • Підходить як для рідкої, так і для в&39;язкої рідини.
  5. Stainless Steel Construction:

    • Made from food-grade stainless steel (304/316) for corrosion resistance and hygiene.
    • Easy to clean and maintain, ensuring compliance with food and industrial standards.
  6. Функції безпеки:

    • Static grounding system to safely discharge static electricity.
    • Safety interlocks and emergency stop buttons to prevent accidents.
    • Overfill protection to avoid excess product loss.
  7. Настроювані параметри:

    • Data logging for tracking batch volumes and production counts.
    • Integration with capping, labeling, or sealing machines for a semi-automated workflow.
    • Heating or cooling options for temperature-sensitive products.
  8. Compact and Portable:

    • Space-saving design suitable for small to medium-scale operations.
    • Portable models available for flexible use across different workstations.
  9. Універсальність:

    • Compatible with a wide range of container sizes (e.g., 5L, 20L, 50L pails or drums).
    • Suitable for filling oil, chemicals, solvents, paints, adhesives, and more.

Переваги:

  • Економічно ефективний:  Lower upfront cost compared to fully automatic systems, making it ideal for small to medium-scale operations.
  • Точність:  Accurate filling minimizes product wastage and ensures consistent quality.
  • Гігієна:  Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.
  • Безпека:  Built-in safety features protect operators and prevent contamination.
  • Універсальність:  Handles a wide range of liquids and container sizes, making it adaptable to various industries.
  • Простота використання:  Simple operation with minimal training required.

Додатки:

  • Edible Oils:  Filling pails or drums with vegetable oils, olive oil, sunflower oil, etc.
  • Хімічні речовини:  Packaging industrial chemicals, solvents, or lubricants.
  • Food & Beverage:  Filling syrups, sauces, or beverages into pails or drums.
  • Фармацевтика:  Packaging liquid medications or supplements in bulk.
  • Промислове використання:  Filling drums with paints, adhesives, or other viscous liquids.

Етапи операції:

  1. Container Loading:

    • The operator manually places an empty pail or drum under the filling nozzle.
  2. Процес заповнення:

    • The operator initiates the filling cycle via a foot switch or button.
    • The machine automatically dispenses the liquid into the container using the flow meter or load cell for precise volume control.
  3. Dripping and Sealing:

    • The nozzle automatically shuts off or closes to prevent dripping after filling is complete.
    • The filled container can then be sealed or capped manually or with an optional capping machine.
  4. Container Unloading:

    • The operator removes the filled container and replaces it with the next one.
  5. Очищення та технічне обслуговування:

    • The machine is cleaned between batches to prevent cross-contamination.
    • Routine maintenance ensures optimal performance and hygiene.

Why Choose a Semi-Automatic Hopper Type Filling Machine?

This machine is ideal for businesses requiring precision and versatility at an affordable price. It offers:

  • Ефективність витрат:  Lower initial investment compared to fully automatic systems.
  • Accuracy:  Precision filling ensures minimal wastage and consistent product quality.
  • Гігієна та безпека:  Stainless steel construction and safety features meet food and industrial standards.
  • Універсальність:  Suitable for a wide range of liquids and container sizes.
  • Простота використання:  Simple operation with minimal training required.

Considerations When Purchasing:

  1. Production Volume:  Ensure the machine’s speed matches your production requirements (e.g., containers per hour).
  2. Barrel Size Compatibility:  Verify that the machine can accommodate the container sizes you use.
  3. Material Compatibility:  Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).
  4. Безпека та відповідність:  Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.
  5. Параметри налаштування:  Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).

This machine is a practical and efficient solution for businesses looking to streamline their liquid filling operations while maintaining accuracy, hygiene, and safety.

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