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Semi-Automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine
is a versatile and cost-effective solution designed for filling liquids (e.g., oil, chemicals, viscous products) into pails or metal containers. Below is a detailed breakdown of its features, benefits, applications, and key considerations:
Ключови характеристики:
Hopper Design:
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A stainless steel hopper stores the liquid to be dispensed, ensuring compatibility with edible oils, chemicals, and other liquids.
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Optional agitation in the hopper to keep products uniformly mixed (ideal for viscous or settling liquids).
Semi-Automatic Operation:
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Manual loading and unloading of pails/containers by the operator.
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Automatic filling cycle once the start button is pressed, ensuring consistent volume control.
Precision Filling:
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Flow meters or load cells for accurate filling within ±0.5% to ±1% of the target volume.
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Adjustable filling speeds to prevent splashing, foaming, or overfilling.
Drip-Free Nozzles:
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Self-closing or automatic shutoff nozzles minimize product wastage and spillage.
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Suitable for both thin and viscous liquids.
Stainless Steel Construction:
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Made from food-grade stainless steel (304/316) for corrosion resistance and hygiene.
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Easy to clean and maintain, ensuring compliance with food and industrial standards.
Функции за безопасност:
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Static grounding system to safely discharge static electricity.
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Safety interlocks and emergency stop buttons to prevent accidents.
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Overfill protection to avoid excess product loss.
Персонализируеми опции:
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Data logging for tracking batch volumes and production counts.
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Integration with capping, labeling, or sealing machines for a semi-automated workflow.
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Heating or cooling options for temperature-sensitive products.
Compact and Portable:
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Space-saving design suitable for small to medium-scale operations.
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Portable models available for flexible use across different workstations.
Универсалност:
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Compatible with a wide range of container sizes (e.g., 5L, 20L, 50L pails or drums).
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Suitable for filling oil, chemicals, solvents, paints, adhesives, and more.
Ползи:
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Cost-Effective:
Lower upfront cost compared to fully automatic systems, making it ideal for small to medium-scale operations.
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Прецизност:
Accurate filling minimizes product wastage and ensures consistent quality.
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хигиена:
Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.
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Безопасност:
Built-in safety features protect operators and prevent contamination.
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Универсалност:
Handles a wide range of liquids and container sizes, making it adaptable to various industries.
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Ease of Use:
Simple operation with minimal training required.
Приложения:
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Edible Oils:
Filling pails or drums with vegetable oils, olive oil, sunflower oil, etc.
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Chemicals:
Packaging industrial chemicals, solvents, or lubricants.
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храна & Напитка:
Filling syrups, sauces, or beverages into pails or drums.
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Фармацевтични продукти:
Packaging liquid medications or supplements in bulk.
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Industrial Use:
Filling drums with paints, adhesives, or other viscous liquids.
Стъпки на операцията:
Container Loading:
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The operator manually places an empty pail or drum under the filling nozzle.
Filling Process:
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The operator initiates the filling cycle via a foot switch or button.
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The machine automatically dispenses the liquid into the container using the flow meter or load cell for precise volume control.
Dripping and Sealing:
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The nozzle automatically shuts off or closes to prevent dripping after filling is complete.
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The filled container can then be sealed or capped manually or with an optional capping machine.
Container Unloading:
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The operator removes the filled container and replaces it with the next one.
Почистване и поддръжка:
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The machine is cleaned between batches to prevent cross-contamination.
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Routine maintenance ensures optimal performance and hygiene.
Why Choose a Semi-Automatic Hopper Type Filling Machine?
This machine is ideal for businesses requiring precision and versatility at an affordable price. It offers:
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Ефективност на разходите:
Lower initial investment compared to fully automatic systems.
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Accuracy:
Precision filling ensures minimal wastage and consistent product quality.
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Хигиена и безопасност:
Stainless steel construction and safety features meet food and industrial standards.
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Универсалност:
Suitable for a wide range of liquids and container sizes.
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Ease of Use:
Simple operation with minimal training required.
Considerations When Purchasing:
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Production Volume:
Ensure the machine’s speed matches your production requirements (e.g., containers per hour).
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Barrel Size Compatibility:
Verify that the machine can accommodate the container sizes you use.
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Material Compatibility:
Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).
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Безопасност и съответствие:
Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.
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Опции за персонализиране:
Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).
This machine is a practical and efficient solution for businesses looking to streamline their liquid filling operations while maintaining accuracy, hygiene, and safety.