![Semi-automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine 1]()
A Semi-Automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine is a versatile and cost-effective solution designed for filling liquids (e.g., oil, chemicals, viscous products) into pails or metal containers. Below is a detailed breakdown of its features, benefits, applications, and key considerations:
Key Features:
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Hopper Design:
- A stainless steel hopper stores the liquid to be dispensed, ensuring compatibility with edible oils, chemicals, and other liquids.
- Optional agitation in the hopper to keep products uniformly mixed (ideal for viscous or settling liquids).
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Semi-Automatic Operation:
- Manual loading and unloading of pails/containers by the operator.
- Automatic filling cycle once the start button is pressed, ensuring consistent volume control.
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Precision Filling:
- Flow meters or load cells for accurate filling within ±0.5% to ±1% of the target volume.
- Adjustable filling speeds to prevent splashing, foaming, or overfilling.
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Drip-Free Nozzles:
- Self-closing or automatic shutoff nozzles minimize product wastage and spillage.
- Suitable for both thin and viscous liquids.
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Stainless Steel Construction:
- Made from food-grade stainless steel (304/316) for corrosion resistance and hygiene.
- Easy to clean and maintain, ensuring compliance with food and industrial standards.
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Safety Features:
- Static grounding system to safely discharge static electricity.
- Safety interlocks and emergency stop buttons to prevent accidents.
- Overfill protection to avoid excess product loss.
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Customizable Options:
- Data logging for tracking batch volumes and production counts.
- Integration with capping, labeling, or sealing machines for a semi-automated workflow.
- Heating or cooling options for temperature-sensitive products.
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Compact and Portable:
- Space-saving design suitable for small to medium-scale operations.
- Portable models available for flexible use across different workstations.
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Versatility:
- Compatible with a wide range of container sizes (e.g., 5L, 20L, 50L pails or drums).
- Suitable for filling oil, chemicals, solvents, paints, adhesives, and more.
Benefits:
- Cost-Effective: Lower upfront cost compared to fully automatic systems, making it ideal for small to medium-scale operations.
- Precision: Accurate filling minimizes product wastage and ensures consistent quality.
- Hygiene: Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.
- Safety: Built-in safety features protect operators and prevent contamination.
- Versatility: Handles a wide range of liquids and container sizes, making it adaptable to various industries.
- Ease of Use: Simple operation with minimal training required.
Applications:
- Edible Oils: Filling pails or drums with vegetable oils, olive oil, sunflower oil, etc.
- Chemicals: Packaging industrial chemicals, solvents, or lubricants.
- Food & Beverage: Filling syrups, sauces, or beverages into pails or drums.
- Pharmaceuticals: Packaging liquid medications or supplements in bulk.
- Industrial Use: Filling drums with paints, adhesives, or other viscous liquids.
Operation Steps:
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Container Loading:
- The operator manually places an empty pail or drum under the filling nozzle.
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Filling Process:
- The operator initiates the filling cycle via a foot switch or button.
- The machine automatically dispenses the liquid into the container using the flow meter or load cell for precise volume control.
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Dripping and Sealing:
- The nozzle automatically shuts off or closes to prevent dripping after filling is complete.
- The filled container can then be sealed or capped manually or with an optional capping machine.
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Container Unloading:
- The operator removes the filled container and replaces it with the next one.
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Cleaning and Maintenance:
- The machine is cleaned between batches to prevent cross-contamination.
- Routine maintenance ensures optimal performance and hygiene.
Why Choose a Semi-Automatic Hopper Type Filling Machine?
This machine is ideal for businesses requiring precision and versatility at an affordable price. It offers:
- Cost Efficiency: Lower initial investment compared to fully automatic systems.
- Accuracy: Precision filling ensures minimal wastage and consistent product quality.
- Hygiene and Safety: Stainless steel construction and safety features meet food and industrial standards.
- Versatility: Suitable for a wide range of liquids and container sizes.
- Ease of Use: Simple operation with minimal training required.
Considerations When Purchasing:
- Production Volume: Ensure the machine’s speed matches your production requirements (e.g., containers per hour).
- Barrel Size Compatibility: Verify that the machine can accommodate the container sizes you use.
- Material Compatibility: Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).
- Safety and Compliance: Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.
- Customization Options: Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).
This machine is a practical and efficient solution for businesses looking to streamline their liquid filling operations while maintaining accuracy, hygiene, and safety.