Automatic Drum Filling Machine Barrel & IBC Filling Equipment High-Precision Engine OilLubricant Filling System
Automatic Drum Filling Machine: Barrel & IBC Filling Equipment with High-Precision Engine Oil/Lubricant Filling System
Overview
The Automatic Drum Filling Machine is a versatile, high-precision system designed for filling drums, barrels, and IBC (Intermediate Bulk Containers) with engine oils, lubricants, chemicals, and other liquids. It combines advanced automation, precision, and safety features to ensure efficient, accurate, and contamination-free filling operations. Below is a detailed breakdown of its features, benefits, and applications.
Key Features
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Fully Automatic Operation:
- PLC-Controlled System: Programmable logic controller (PLC) manages the entire filling process, ensuring consistency and repeatability.
- Touchscreen HMI: User-friendly interface for setting fill volumes, speeds, and cycle parameters.
- Hands-Free Filling: Operator initiates the process, and the machine handles the rest, reducing labor costs.
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High Precision & Accuracy:
- ±0.2% Accuracy: Advanced flow meters or load cells ensure precise fill volumes.
- Drift-Free Nozzles: Prevent drips and spills, minimizing product waste and maintaining cleanliness.
- Adjustable Fill Speeds: Customizable for different viscosities and container sizes.
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Versatile Container Compatibility:
- Drums & Barrels: Handles standard 200L drums, 30-gallon containers, and larger barrels.
- IBC Totes: Capable of filling 1,000L IBC containers with ease.
- Quick Changeover: Tool-free adjustments for switching between container types and sizes.
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Engine Oil & Lubricant Specialization:
- Viscosity Handling: Gear pumps, diaphragm pumps, or progressive cavity pumps for high-viscosity fluids like engine oils and greases.
- Inert Gas Blanketing: Option for nitrogen or CO₂ purging to prevent oxidation and maintain product integrity.
- Temperature Control: Heated or cooled pipelines for temperature-sensitive products.
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Safety & Compliance:
- ATEX/NEMA Compliance: Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
- Static Grounding: Ensures safe handling of flammable liquids.
- Spill Containment: Integrated drip trays and emergency stop buttons.
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Contamination Control:
- Closed-Loop Filling: Nozzles seal tightly to container openings, preventing airborne contaminants.
- Vacuum Filling Option: Reduces foaming and oxidation for sensitive products.
- Stainless Steel Construction: 304/316 stainless steel and PTFE/Viton seals for corrosion resistance and hygiene.
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Efficiency & Throughput:
- High-Speed Filling: Capacities up to 60 drums/hour, depending on configuration.
- Batch Processing: Multiple containers can be filled in sequence without operator intervention.
- Automated Lidding: Optional crown lid sealing or threaded capping systems.
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User-Friendly Design:
- Modular Components: Easy to clean, maintain, and upgrade.
- Remote Monitoring: IoT connectivity for real-time data tracking and predictive maintenance.
- Customizable Recipes: Store multiple fill profiles for different products or container sizes.
Applications
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Engine Oils & Lubricants:
- Filling drums, barrels, and IBCs with motor oils, gear oils, hydraulic fluids, and greases.
- Ideal for automotive, industrial, and marine lubricant manufacturers.
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Chemicals & Solvents:
- Safe filling of flammable, corrosive, or hazardous chemicals into drums and IBCs.
- ATEX compliance ensures safe operation in explosive atmospheres.
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Food & Pharmaceuticals:
- Filling edible oils, syrups, oral liquids, or pharmaceutical formulations into drums or IBCs.
- Hygienic design and food-grade materials meet GMP and hygiene standards.
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Industrial Liquids:
- Filling paints, coatings, adhesives, resins, and other industrial liquids into containers.
- High-viscosity pumps handle thick or abrasive products.
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Environmental & Agricultural Products:
- Filling pesticides, fertilizers, water treatment chemicals, and other agricultural liquids.
- Inert gas blanketing preserves product shelf life.
Benefits
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Precision & Consistency:
- High-accuracy filling minimizes product waste and ensures uniform quality across batches.
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Labor Savings:
- Fully automatic operation reduces the need for manual intervention, lowering labor costs.
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Safety:
- Explosion-proof design, static grounding, and spill containment ensure safe operation in hazardous environments.
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Flexibility:
- Customizable pumps, nozzles, and flow controls accommodate diverse products and container sizes.
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Efficiency:
- High throughput and quick changeover minimize downtime and maximize productivity.
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Compliance:
- CE, ATEX, and GMP certifications ensure adherence to international safety and quality standards.
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Low Maintenance:
- Robust construction and modular design reduce maintenance costs and downtime.
Customization Options
- Pump Types: Gear pumps, diaphragm pumps, or progressive cavity pumps for viscous products.
- Nozzle Designs: Foam-reducing, bottom-up filling, or splash-proof nozzles for specific applications.
- Safety Features: ATEX/NEMA-rated components, static grounding, and spill containment.
- Materials: Stainless steel, PTFE, or chemical-resistant alloys for corrosive products.
- Automation Add-Ons: Conveyor systems, labeling equipment, or data logging for traceability.
- Environmental Control: Vacuum or nitrogen blanketing to prevent oxidation or contamination.
- IoT Connectivity: Remote monitoring and troubleshooting for predictive maintenance.
- Lidding Systems: Crown lid sealing, threaded capping, or tamper-evident closures.
Conclusion
The Automatic Drum Filling Machine is a reliable, high-precision solution for filling drums, barrels, and IBCs with engine oils, lubricants, chemicals, and other liquids. Its advanced automation, safety features, and customizable options make it ideal for industries ranging from automotive and pharmaceuticals to chemicals and food manufacturing. By investing in this equipment, businesses can achieve consistent quality, reduce costs, and ensure compliance with strict safety and environmental standards.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
