Semi-automatic Filling Machine for Chemicals, Oil & Lubricants | Barrel, IBC & Tote Filling System | Feige-Compatible

Semi-Automatic Filling Machine for Chemicals, Oil & Lubricants | Barrel, IBC & Tote Filling System | Feige-Compatible

Overview

The Semi-Automatic Filling Machine is a versatile and cost-effective solution designed for filling barrels, IBCs (Intermediate Bulk Containers), totes, and other containers with chemicals, oils, lubricants, and other liquids. Compatible with Feige-style systems, this machine combines precision, safety, and ease of use, making it ideal for small to medium-scale operations in industries such as chemicals, petrochemicals, automotive, and manufacturing. Below is a detailed breakdown of its features, benefits, and applications.

Key Features

1. Semi-Automatic Operation:

   • Operator-Controlled: The operator initiates the filling process and monitors the cycle, ensuring flexibility and control.
   • Feige-Compatible: Designed to integrate with Feige-style container handling systems for seamless operation.
   • Manual Overload Protection: Emergency stop buttons and manual controls ensure safe operation.

2. High Precision & Accuracy:

   • ±0.5% Accuracy: Advanced flow meters or load cells ensure precise fill volumes.
   • Adjustable Fill Speeds: Customizable flow rates for different viscosities and container sizes.
   • Drift-Free Nozzles: Prevent drips and spills, minimizing product waste and maintaining cleanliness.

3. Versatile Container Compatibility:

   • Barrels & Drums: Handles standard 200L drums, 30-gallon containers, and larger barrels.
   • IBC Totes: Capable of filling 1,000L IBC containers with ease.
   • Quick Changeover: Tool-free adjustments for switching between container types and sizes.

4. Chemical & Oil Specialization:

   • Viscosity Handling: Gear pumps, diaphragm pumps, or progressive cavity pumps for high-viscosity fluids like oils and greases.
   • Inert Gas Blanketing: Option for nitrogen or CO₂ purging to prevent oxidation and maintain product integrity.
   • Corrosion-Resistant Materials: Stainless steel (304/316) and PTFE/Viton seals for compatibility with aggressive chemicals.

5. Safety & Compliance:

   • ATEX/NEMA Compliance: Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).
   • Static Grounding: Ensures safe handling of flammable liquids.
   • Spill Containment: Integrated drip trays and emergency stop buttons.

6. Contamination Control:

   • Closed-Loop Filling: Nozzles seal tightly to container openings, preventing airborne contaminants.
   • Vacuum Filling Option: Reduces foaming and oxidation for sensitive products.
   • Stainless Steel Construction: Hygienic design for food-grade and pharmaceutical applications.

7. Efficiency & Throughput:

   • High-Speed Filling: Capacities up to 30 drums/hour, depending on configuration.
   • Batch Processing: Multiple containers can be filled in sequence with minimal operator intervention.
   • Automated Lidding: Optional crown lid sealing or threaded capping systems.

8. User-Friendly Design:

   • Modular Components: Easy to clean, maintain, and upgrade.
   • Customizable Recipes: Store multiple fill profiles for different products or container sizes.
   • Touchscreen HMI: Simple interface for setting fill volumes, speeds, and cycle parameters.

Applications

1. Chemicals & Solvents:

   • Filling drums, IBCs, and totes with corrosive, flammable, or hazardous chemicals.
   • ATEX compliance ensures safe operation in explosive atmospheres.

2. Engine Oils & Lubricants:

   • Filling drums, barrels, and IBCs with motor oils, gear oils, hydraulic fluids, and greases.
   • Ideal for automotive, industrial, and marine lubricant manufacturers.

3. Food & Pharmaceuticals:

   • Filling edible oils, syrups, oral liquids, or pharmaceutical formulations into drums or IBCs.
   • Hygienic design and food-grade materials meet GMP and hygiene standards.

4. Industrial Liquids:

   • Filling paints, coatings, adhesives, resins, and other industrial liquids into containers.
   • High-viscosity pumps handle thick or abrasive products.

5. Environmental & Agricultural Products:

   • Filling pesticides, fertilizers, water treatment chemicals, and other agricultural liquids.
   • Inert gas blanketing preserves product shelf life.

Benefits

1. Cost-Effective:

   • Semi-automatic operation reduces labor costs while maintaining precision and efficiency.

2. Precision & Consistency:

   • High-accuracy filling minimizes product waste and ensures uniform quality across batches.

3. Safety:

   • Explosion-proof design, static grounding, and spill containment ensure safe operation in hazardous environments.

4. Flexibility:

   • Customizable pumps, nozzles, and flow controls accommodate diverse products and container sizes.

5. Efficiency:

   • High throughput and quick changeover minimize downtime and maximize productivity.

6. Compliance:

   • CE, ATEX, and GMP certifications ensure adherence to international safety and quality standards.

7. Low Maintenance:

   • Robust construction and modular design reduce maintenance costs and downtime.

Customization Options

1. Pump Types: Gear pumps, diaphragm pumps, or progressive cavity pumps for viscous products.
2. Nozzle Designs: Foam-reducing, bottom-up filling, or splash-proof nozzles for specific applications.
3. Safety Features: ATEX/NEMA-rated components, static grounding, and spill containment.
4. Materials: Stainless steel, PTFE, or chemical-resistant alloys for corrosive products.
5. Automation Add-Ons: Conveyor systems, labeling equipment, or data logging for traceability.
6. Environmental Control: Vacuum or nitrogen blanketing to prevent oxidation or contamination.
7. IoT Connectivity: Remote monitoring and troubleshooting for predictive maintenance.
8. Lidding Systems: Crown lid sealing, threaded capping, or tamper-evident closures.

Conclusion

The Semi-Automatic Filling Machine is a reliable, cost-effective solution for filling barrels, IBCs, and totes with chemicals, oils, lubricants, and other liquids. Its compatibility with Feige-style systems, advanced safety features, and customizable options make it ideal for small to medium-scale operations in industries ranging from chemicals and automotive to food and pharmaceuticals. By investing in this equipment, businesses can achieve consistent quality, reduce costs, and ensure compliance with strict safety and environmental standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com