Drum and Tote Filling System for Lubricant Oil & Chemicals

Drum and Tote Filling System for Lubricant Oil & Chemicals

The drum and tote filling system is a specialized, automated solution designed for safe, precise, and efficient filling of lubricants, oils, chemicals, and hazardous materials into drums (20–200 liters) and Intermediate Bulk Containers (IBC totes). It integrates advanced technology to ensure accuracy, minimize waste, and comply with safety and environmental regulations.

Key Features

1. High-Precision Filling

   • Weighing Systems: Integrated load cells with ±0.1% accuracy for weight-based filling.
   • Flow Control: Variable-speed pumps or mass flow meters to adjust filling rates for viscous products.
   • Automatic Shutoff: Pre-set target weights trigger instant valve closure to prevent overfilling.

2. Safety & Compliance

   • ATEX/IECEx Certification: Safe for explosive atmospheres (flammable liquids or dust).
   • Vapor Extraction: Built-in fume hoods or exhaust arms to capture harmful vapors.
   • Drip-Proof Nozzles: Eliminates leaks during and after filling.
   • Emergency Stop: Redundant shutoff mechanisms for immediate halting of operations.

3. Versatility & Compatibility

   • Multi-Container Support: Handles steel drums, plastic pails, IBC totes, and Jerry cans.
   • Product Flexibility: Suitable for lubricants, oils, solvents, adhesives, and corrosive chemicals.
   • Custom Nozzles: Adjustable spouts for different container sizes and product viscosities.

4. Automation & Control

   • PLC Touchscreen Interface: Pre-programmed recipes, real-time monitoring, and data logging.
   • Remote Operation: Ethernet/WiFi connectivity for remote start/stop and diagnostics.
   • Batch Tracking: Barcode/RFID scanners for traceability and inventory management.

5. Environmental Protection

   • Spill Containment: Drip trays and high-sided platforms collect accidental spills.
   • Eco-Friendly Design: Minimizes product waste and reduces operator exposure.

6. Modular Design

   • Optional Add-Ons:
     • Nitrogen Blanketing: For oxygen-sensitive products.
     • Capping/Sealing Modules: Automates drum lid closure.
     • Label Printers: Apply batch numbers, expiration dates, or hazard symbols.
   • Scalability: Easily upgradeable for additional containers or integration with larger systems.

Technical Specifications

• Filling Capacity: 10–1,200 liters/minute (adjustable based on product viscosity).
• Accuracy: ±0.1% (weight-based) / ±1% (volumetric).
• Nozzle Types: Fixed, semi-automatic, or fully automatic (for drums/totes).
• Materials: Stainless steel (304/316L) for corrosion resistance; ATEX-rated electrical components.
• Power Requirements: 220V/380V/480V (triphase), 5–15 kW.
• Environment Rating: IP54/IP65 (dust and water resistance).

Applications

• Lubricants & Oils: Engine oil, hydraulic oil, gear oil, grease.
• Chemicals: Solvents, acids, alkalis, resins, adhesives, and petrochemicals.
• Food-Grade Products: Edible oils, cooking sprays, or food additives.
• Pharmaceuticals: APIs, bulk active ingredients, or liquid formulations.
• Industrial Fluids: Coolants, cutting oils, and specialty chemicals.

Benefits

• Safety: ATEX compliance, vapor extraction, and drip-proof nozzles protect against hazards.
• Efficiency: High-speed filling with minimal operator intervention reduces labor costs.
• Accuracy: Precision weighing and automatic shutoff prevent overfilling and product loss.
• Flexibility: Quick changeover between container types and products.
• Compliance: Meets OSHA, EPA, and international hazardous material handling standards.

Why Choose This System?

• Hazard Mitigation: Engineered for flammable, corrosive, or toxic materials.
• Regulatory Adherence: Fully compliant with global safety and environmental standards.
• Return on Investment: Reduces product waste, minimizes manual labor, and lowers insurance costs.
• Customization: Tailored to specific industry needs (e.g., nitrogen blanketing for sensitive products).

Ideal For

• Oil and chemical manufacturers requiring safe, automated drum/tote filling.
• Facilities handling hazardous materials under strict safety protocols.
• Operations needing scalability from manual to fully automated systems.
• Businesses prioritizing accuracy and traceability in high-value or regulated industries.

This system combines precision, safety, and versatility to streamline the packaging of lubricants, oils, and chemicals while ensuring operator protection and regulatory compliance.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com