Oil Drum Filler with Precision Filling Technology

A Drum and Tote Filling System designed for lubricant oil and chemicals is a specialized automated system used to efficiently, safely, and accurately fill drums (typically 20-55 gallon) and totes (larger intermediate bulk containers, often 200-330 gallons) with liquid products. These systems are critical in industries where precise measurement, contamination control, and safety are paramount, such as in the lubricant, chemical, and petrochemical sectors.

Key Features of Drum and Tote Filling Systems:

1. Automated Filling:

   • The system automates the filling process, reducing manual labor and minimizing human error.
   • It ensures consistent and accurate filling volumes, which is crucial for maintaining product quality and compliance with regulations.

2. Precision and Accuracy:

   • Equipped with flow meters, level sensors, and weight scales to ensure precise filling.
   • Reduces overfilling or underfilling, saving costs and ensuring product consistency.

3. Safety and Contamination Control:

   • Designed to handle hazardous materials (e.g., flammable or toxic chemicals) safely.
   • Includes features like spill containment, grounding systems, and fume extraction to prevent accidents and environmental contamination.
   • Often integrated with emergency stop buttons and interlocks for operator safety.

4. Customization:

   • Can be tailored to handle different container sizes (drums, totes, IBCs) and types of products (lubricants, oils, chemicals).
   • Adjustable fill rates and nozzle designs to accommodate varying viscosities and product characteristics.

5. Environmental Protection:

   • Equipped with drip trays, spill guards, and vapor recovery systems to minimize environmental impact.
   • Reduces evaporation and spillage, ensuring a cleaner and safer work environment.

6. Integration with ERP/MES Systems:

   • Many systems can be integrated with enterprise resource planning (ERP) or manufacturing execution systems (MES) for inventory management and traceability.
   • Barcode or RFID scanning ensures proper labeling and tracking of filled containers.

7. Compliance:

   • Designed to meet industry standards and regulations (e.g., OSHA, ATEX, NFPA) for handling flammable or hazardous materials.
   • Ensures compliance with environmental and safety regulations.

8. Efficiency:

   • Reduces labor costs by automating repetitive tasks.
   • Increases throughput by minimizing downtime and optimizing the filling process.

Components of a Drum and Tote Filling System:

1. Filling Machine:

   • The core unit that dispenses the product into the container.
   • Includes a pump, flow meter, and valves to control the filling process.

2. Container Handling:

   • Rollers, conveyors, or lifting mechanisms to position drums and totes for filling.
   • May include automatic lid removal and replacement systems.

3. Control System:

   • A programmable logic controller (PLC) or touchscreen interface to manage the filling process.
   • Allows operators to set parameters, monitor fill levels, and troubleshoot issues.

4. Safety Features:

   • Grounding systems to prevent static electricity buildup.
   • Spill containment basins or trays to catch accidental leaks.
   • Fume extraction systems to remove harmful vapors.

5. Weighing and Measurement:

   • Weigh scales or level sensors to ensure accurate filling.
   • Some systems use both weight and volumetric measurement for redundancy.

6. Optional Features:

   • Nitrogen blanketing to prevent oxidation or contamination.
   • Heated filling nozzles for viscous products.
   • Data logging and reporting for traceability and compliance.

Applications:

• Filling lubricant oil, grease, and other petroleum products.
• Handling corrosive or hazardous chemicals.
• Bottling industrial fluids, adhesives, or solvents.
• Packaging food-grade oils or pharmaceuticals (when designed for such applications).

Benefits:

• Improved Safety: Reduces operator exposure to hazardous materials.
• Consistency: Ensures uniform fill levels and product quality.
• Cost Savings: Minimizes product loss, reduces labor costs, and prevents costly errors.
• Scalability: Can be expanded or modified to accommodate future needs.

Conclusion:

A Drum and Tote Filling System is a vital piece of equipment for industries handling lubricant oil and chemicals. It combines automation, precision, and safety to streamline operations, reduce risks, and ensure compliance with industry standards. Whether for small-scale production or large-scale operations, these systems offer a reliable and efficient solution for filling drums and totes.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com